Taco X Pump Block Instruction Sheet Download Page 3

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Design Procedure

2. Using the pump curve located below, ensure that the System Pump of the X – Pump Block will provide adequate head and flow for
the system in which it is to be installed. If flow rate is unknown, then use Equation No. 1 below to determine required flow.
3. Using the pump curve located below, ensure that the Heat Source Pump of the X – Pump Block will provide adequate head and flow
for the system in which it is to be installed. If flow rate is unknown, then use Equation No. 1 below to determine required flow.
4. Use Equation No. 1 to verify flow rates. Example: 25000 BTU
radiant load with supply temperature of 100

°

 and return

temperature of 90

°

.

Application

PUMP CURVES

The Taco X – Pump Block (XPB) is a complete mixing system with an attached heat exchanger for system isolation. Integral to the unit
is a variable speed heat source circulator, constant speed system circulator, heat exchanger, and the electronics to drive it all.  With
only four piping connections needed, the XPB greatly reduces the time and space required for installation.  The heat exchanger
provides complete isolation between fluid on the heat source side and the fluid on the system side. The XPB can be set up to operate
as an outdoor reset control, a setpoint control or a delta T limiting control, creating flexibility never seen before in a single unit.

Ensure that the contents of this package are complete. If any of the contents are missing or damaged, please contact your local Taco
sales representative for assistance.

Getting Ready

FLOW (gpm)

0

2

4

6

8

10

12

H

E

A

D

 (ft)

0

2

4

6

8

10

12

14

16

18

20

SYSTEM SIDE
HEAT SOURCE SIDE

1

2

1

2

Contents should include the following:

One X – Pump Block, preassembled
unit consists of the following parts:

- One Variable Speed Mixing Control (VSMC)
- One Green Enclosure
- Two Casings with Circulators Attached
- One Heat Exchanger
- One Power Cord (6 feet)

One Taco Outdoor Sensor

Two Taco Strap-on Sensors

One Instruction Sheet

Flow Rate (GPM) =

BTU's

500 x delta T

EQUATION NO. 1:

=  5 GPM

25,000

500 (100 - 90)

EXAMPLE:

1. Verify BTU capacity of X-Pump Block using charts below.

X-Pump BTU Capacities*

System

Temp.

Heat Source Temperature Range

120/100 130/110 140/120 150/130 160/140 170/150 180/160

70/80

29,900 29,900 29,900 29,900 29,900 29,900 29,900

80/90

29,800 29,800 29,800 29,800 29,800 29,800 29,800

1

90/100 29,800 29,800 29,800 29,800 29,800 29,800 29,800

100/110

4,500 29,700 29,700 29,700 29,700 29,700 29,700

110/120

5,500 29,600 29,600 29,600 29,600 29,600

120/130

6,000 29,600 29,600 29,600 29,600

130/140

6,500 29,500 29,500 29,500

140/150

7,000 29,400 29,400

150/160

7,500 29,300

* Assuming 6 gpm Flow on Radiant Side of XPB

BTU/H Capacity @ 10 degree Delta T Across System

X-Pump BTU Capacities*

System

Temp.

Heat Source Temperature Range

120/100 130/110 140/120 150/130 160/140 170/150 180/160

60/80

59,900 59,900 59,900 59,900 59,900 59,900 59,900

70/90

59,800 59,800 59,800 59,800 59,800 59,800 59,800

1

80/100 27,000 59,800 59,800 59,800 59,800 59,800 59,800

1

90/110

4,500 29,000 59,700 59,700 59,700 59,700 59,700

100/120

5,500 31,500 59,600 59,600 59,600 59,600

110/130

6,000 33,500 59,600 59,600 59,600

120/140

6,500 35,500 59,500 59,500

130/150

7,000 37,600 59,400

140/160

7,500 39,700

BTU/H Capacity @ 20 degree Delta T Across System

Summary of Contents for X Pump Block

Page 1: ...diant tubing glycol based snowmelt baseboard etc Extremely versatile the X Pump Block can be set up to operate in outdoor reset setpoint or delta T limiting mode Instruction Sheet X Pump Block XPB 102...

Page 2: ...r Pressure Relief X Pump Block XPB Multiple Temperature System Circulators Exp Tank Output to System Supply Sensor Return Sensor Outdoor Sensor Pressure Relief X Pump Block XPB Multiple Temperature Sy...

Page 3: ...pm 0 2 4 6 8 10 12 HEAD ft 0 2 4 6 8 10 12 14 16 18 20 SYSTEM SIDE HEAT SOURCE SIDE 1 2 1 2 Contents should include the following One X Pump Block preassembled unit consists of the following parts One...

Page 4: ...OUNTING 1 Mounting position The X Pump Block must be mounted in the vertical position with the Variable Speed Mixing Control VSMC located at the top of the X Pump Block 2 Mount the X Pump Block using...

Page 5: ...urce Operation section The VSMC also provides heat source protection as described in the Heat Source Operation section DEMAND The VSMC requires a demand signal before it will begin operation The VSMC...

Page 6: ...at source protection as described in the Heat Source Operation section DEMAND The VSMC requires a demand signal before it will begin operation The VSMC can use either a powered or an unpowered demand...

Page 7: ...T SOURCE CONTROL When the VSMC controls the heat source the VSMC opens and closes the heat source contact in order to control the temperature of the heat source supply water temperature When the VSMC...

Page 8: ...stances is required When a heat source sensor is connected to the control the VSMC is capable of providing heat source protection When providing heat source protection the VSMC limits the output of th...

Page 9: ...required at all times If a Heat Source Sensor is used install the heat source sensor on either the heat source supply or the heat source return Ensure that the DIP switch on the back of the circuit b...

Page 10: ...a powered demand is being used connect the switched side of the 24 V ac demand circuit to the Heat Dem terminal of the terminal block Connect the second side of the 24 V ac demand circuit to the Com...

Page 11: ...n the MIX RET elements are turned on This is the current temperature at the mixing return sensor The mixing return temperature is only displayed if the Outdoor Design temperature is turned OFF and a m...

Page 12: ...his item is only available if the outdoor design set ting is not set to OFF Mixing Minimum Temperature The mixing minimum temperature is the lowest temperature that the control is allowed to use as a...

Page 13: ...he rooms are cold increase the MIX DSGN setting by 5 F 3 C per day TESTING THE SENSORS Do not apply voltage to the sensor or to the sensor input of the control as this will result in damage to either...

Page 14: ...plastic housing to pump castings 5 Remove the body bolts and swing motor assembly away from the body 6 Pull cartridge out of the motor housing 7 Install replacement cartridge making sure that the cov...

Page 15: ...e Difference Between Mixing Supply and Return 10 to 70 F Off Design Outdoor Air Temperature 60 to 32 F Off Design Heating System Supply Water Temperature 70 to 185 F Maximum Mixing Target Supply 80 to...

Page 16: ...service under this warranty it is the responsibility of the purchaser to promptly notify the local Taco stocking distributor or Taco in writing and promptly deliver the subject product or part deliver...

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