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Installing the System and Boiler Sensors

Note:

 These sensor are designed to be mounted on a pipe or in a temperature well.

• These sensors can be strapped directly to the pipe using the cable tie provided with the

sensors. Insulation should be installed around the sensors to reduce the effect of air currents

on the temperature measurement. Care should be taken not to over-tighten the cable tie as

this can cause damage to the sensor.

• The System Supply Sensor is to be installed on the System Supply pipe. This sensor is

required at all times.

• If a Boiler Sensor is used, install the boiler sensor on either the boiler supply or the boiler

return. Ensure that the DIP switch on the back of the circuit board of the RMC is set to ON if the

sensor is installed on the boiler supply and set to OFF if the sensor is installed on the boiler

return.  If  boiler  control  and  boiler  protection  are  not  required  in  the  application,  the  boiler

sensor does not need to be installed.

• If a System Return Sensor is to be used, install the sensor on the system return pipe. This

sensor is only required if the RMC is operating in the Delta T mode.

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STEP THREE - WIRING THE RMC

• Before wiring the control, ensure that power to all circuits is off.

• Ensure that all wires are stripped to a minimum of 3/8” (9 mm) in order to ensure proper connection to the low voltage terminals.

• Provide a separate circuit with a minimum 15 A capacity in order to insure proper operation.

Wiring Power to the RMC

Using the supplied line cord, connect the white wire with the 1/4 inch female

spade connector to the 1/4 inch male spade connector labelled “N” on the

back of the RMC circuit board. Connect the black wire with the 1/4 inch

female spade connector to the 1/4 inch male spade connector labelled “H”

on the back of the RMC circuit board. Connect the green wire to the ground

screw located on the casting of the Radiant Mixing Block.

Wiring to the Radiant Mixing Block

Wiring to the Injection Pump

Connect the variable speed injection pump’s three pin molex connector

from the Radiant Mixing Block to the matching three pin molex connector

labelled “Var” on the back of the RMC circuit board.

Wiring the Radiant Mixing Block System Pump

Connect the system pump’s four pin molex connector from the Radiant

Mixing Block to the matching four pin molex connector labelled “Sys” on

the back of the RMC circuit board.

 

 

 

Sys

H

Pmp

Use copper

conductors only

Power: 120 V +/- 10%
50/60 Hz, 750 VA
Var. Speed: 120 V
(ac) 1A
Pmp Relay: 120 V
(ac) 5 A, 1/6 hp

Injection Mixing 

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Com Sup Sys

Ret

Com Boil Out Com Heat

Dem

Made in Canada

Var

T1A 250V

Sys

Man

N

H

Pmp

Use copper

conductors only

Power: 120 V +/- 10%
50/60 Hz, 750 VA
Var. Speed: 120 V
(ac) 1A
Pmp Relay: 120 V
(ac) 5 A, 1/6 hp

Injection Mixing 

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STEP TWO - (continued)

   

Wiring the Sensors

Do not apply power to the sensors or the sensor terminals as this will damage either the sensors or the control.

Begin by removing the eight (8) pin plug-in terminal block from the RMC’s circuit board. To do this, pull the terminal block directly

away from the circuit board.

System Supply Sensor (Required)

Connect the two wires from the System Supply Sensor directly to the “Com” and “Sup”

terminals of the terminal block. The System Supply Sensor is used to measure the

supply temperature being delivered to the system.

System Return Sensor (Delta T Limiting Mode)

Connect the two wires from the System Return Sensor directly to the “Com” and “Sys

Ret” terminals of the terminal block. The System Return Sensor is used to measure the

return temperature from the system.

Boiler Sensor (Optional)

Connect the two wires from the Boiler Sensor directly to the “Com” and “Boil” terminals

of the terminal block. The Boiler Sensor is used to measure the boiler temperature.

Outdoor Sensor (Reset Mode)

Connect the two wires from the Outdoor Sensor directly to the “Com” and “Out” termi-

nals of the terminal block. The outdoor sensor is used to measure the outdoor air tem-

perature.

 

 

 

 

 

   

 

 

 

 

 

 

 

 

   

 

 

 

   

 

 

 

 

 

     

     

 

 

 

   

 

     

 

 

     

   

   

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

   

 

     

 

 

 

   

 

   

 

 

 

 

 

   

     

 

   

 

 

 

   

 

 

 

 

 

 

   

   

 

 

   

 

 

   

 

 

 

   

 

   

 

 

 

 

   

 

 

   

 

 

   

 

 

 

 

 

 

   

 

 

 

   

 

 

 

 

   

 

 

     

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     

 

       

   

 

 

 

     

   

 

 

 

 

 

 

 

 

   

 

 

 

   

 

 

   

 

 

 

 

 

     

 

 

 

 

 

     

 

   

 

 

 

 

 

 

   

 

   

     

 

 

 

   

     

 

     

 

 

 

 

 

   

 

 

   

 

 

   

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

   

 

 

 

 

 

   

 

 

   

 

 

 

   

 

 

   

 

 

 

   

 

 

   

   

 

 

Com Heat

Dem

Boil Out

Sys

Ret

Com

Com Sup

Com Heat

Dem

Boil Out

Sys

Ret

Com

Com Sup

Com Heat

Dem

Boil Out

Sys

Ret

Com

Com Sup

Com Heat

Dem

Boil Out

Sys

Ret

Com

Com Sup

Summary of Contents for Radiant Mixing Block

Page 1: ...CEDURE 3 INSTALLATION OF RADIANT MIXING BLOCK 4 OUTDOOR RESET MODE 5 OUTDOOR RESET SETTINGS 5 SETPOINT AND DELTA T MODE 6 SETPOINT AND DELTA T SETTINGS 7 BOILER OPERATION MODE 7 SET UP OF RADIANT MIXING CONTROL 8 DISPLAY OPERATION 11 TROUBLE SHOOTING 13 ERROR MESSAGES 14 REPLACING CARTRIDGE ASSEMBLY 14 REPLACING THE CHECK VALVE 15 TECHNICAL DATA 15 CLEANING 16 LIMITED WARRANTY STATEMENT 16 Plant I...

Page 2: ...2 Typical Piping ...

Page 3: ...a complete injection mixing system Integral to the unit is a variable speed injection circulator constant speed system circulator air elimination and the electronics to drive it all With only four piping connections needed the RMB greatly reduces the time and space required for installation The RMB can be set up to operate as an outdoor reset control a setpoint control or a delta T limiting contro...

Page 4: ...lock Ensure that a proper isolation valve is installed 2 Using proper piping practices connect the return from the radiant heating system to the Radiant Return top right hand connection as indicated on the plastic cover of the Radiant Mixing Block Ensure that a proper isolation valve is installed 3 Using proper piping practices connect the supply from the boiler loop to the Boiler Supply top left ...

Page 5: ...cribed in the Boiler Operation section The RMC also provides boiler protection as described in the Boiler Operation section DEMAND The RMC requires a demand signal before it will begin operation The RMC can use either a powered or an unpowered demand signal Once a demand signal is received the RMC displays the demand pointer in the display and operates as described above Powered Demand The RMC rec...

Page 6: ...rotection as described in the Boiler Operation section DEMAND The RMC requires a demand signal before it will begin operation The RMC can use either a powered or an unpowered demand signal Once a demand signal is received the RMC displays the demand pointer in the display and operates as described above Powered Demand The RMC recognizes a Powered Demand Signal when 24 V ac is applied across the Co...

Page 7: ...he boiler BOILER CONTROL When the RMC controls the boiler the RMC opens and closes the boiler contact in order to control the temperature of the boiler supply water temperature When the RMC is controlling the boiler temperature the RMC will determine the boiler supply water temperature that is required to satisfy the demands of the system The RMC will also determine a differential that is sufficie...

Page 8: ... back off the variable speed injection pump when the boiler temperature drops 1 2 of the Differential below the Boiler Minimum Setting Note If a boiler sensor is not installed the RMC cannot provide boiler protection C CAUTION Improper installation and operation of this product could result in damage to the equipment and possibly personal injury It is your responsibility to ensure that this produc...

Page 9: ...tor from the Radiant Mixing Block to the matching three pin molex connector labelled Var on the back of the RMC circuit board Wiring the Radiant Mixing Block System Pump Connect the system pump s four pin molex connector from the Radiant Mixing Block to the matching four pin molex connector labelled Sys on the back of the RMC circuit board Sys H Pmp Use copper conductors only Power 120 V 10 50 60 ...

Page 10: ...to the eight 8 pin terminal header on the RMC circuit board Press firmly until it snaps into place Insert the two 2 pin plug in terminal block into the two 2 pin terminal header on the RMC circuit board Press firmly until it snaps into place STEP FIVE MOUNTING THE RMC Begin by pushing all excesses wiring back into the Radiant Mixing Block Place the RMC into the Radiant Mixing Block s plastic enclo...

Page 11: ...BOIL DEM VIEW F 1 MIX ADJUST F TARG Delta T Maximum The Delta T Maximum sets the maximum temperature difference between the mixing return sensor and the mixing supply sensor This item is only available if Outdoor Design setting is set to OFF If a mixing return sensor is not installed set this item to OFF Outdoor Design Temperature The Outdoor Design Temperature is the outdoor temperature used in t...

Page 12: ...reased from 0 to 100 over 10 seconds Step Two The variable speed output is decreased from 100 to 0 over 10 seconds Step Three The System Pump is turned on for 10 seconds Step Four The Boiler Contact is turned on After 10 seconds the Boiler Contact and the System Pump contact are turned off The RMC continues normal operation MANUAL OVERRIDE In the event that the RMC fails to operate a manual operat...

Page 13: ...e to read the in stallers settings from its memory The control was forced to load the factory defaults for all settings The control will stop operation until all of the settings in the Adjust menu have been checked O Error Messages VIEW MIX VIEW RET Mixing Return Sensor Short Circuit A short circuit has been detected in the mixing return sensor If the Maximum Delta T setting is set to OFF the con ...

Page 14: ...ss any button on the control MIX VIEW SUP MIX VIEW SUP VIEW BOIL Boiler Sensor Open Circuit An open circuit has been detected in the boiler sensor The boiler contact is operated as if a boiler sensor is not installed The control provides a boiler enable and does not provide boiler pro tection To clear this error message correct the open circuit and press any button on the control If the sensor was...

Page 15: ...rtridge corresponds to the full circulator product number A complete parts list is available from your local plumbing supply wholesaler 7 Reassemble the circulator using the new gasket and bolts supplied 8 Follow the Installation procedure to start up the circulator 1 Disconnect the electrical supply 2 Reduce system pressure to 0 psi and allow system to return to room temperature Isolate the Radia...

Page 16: ...cation the addition of petroleum based fluids or certain chemical additives to the systems or other abuse will not be covered by this warranty If in doubt as to whether a particular substance is suitable for use with a Taco product or part or for any application restrictions consult the applicable Taco instruction sheets or contact Taco at 401 942 8000 Taco reserves the right to provide replacemen...

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