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4. Safe handling of lithium batteries guide

4.1 Schematic diagram of solution

4.2 Danger label

4.3 Tools

The following tools are required to install the battery pack

                       

Wire cutter                    Crimping Modular Plier                   Screw Driver  

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R4836_Operating_Manual_13.05.2021.indd   15

R4836_Operating_Manual_13.05.2021.indd   15

17.5.2021   14:15:10

17.5.2021   14:15:10

Summary of Contents for R4836

Page 1: ...www tab si Lithium Ion Phosphate Energy Storage System R4836 Operation Manual R4836_Operating_Manual_13 05 2021 indd 1 R4836_Operating_Manual_13 05 2021 indd 1 17 5 2021 14 15 06 17 5 2021 14 15 06 ...

Page 2: ...R4836_Operating_Manual_13 05 2021 indd 2 R4836_Operating_Manual_13 05 2021 indd 2 17 5 2021 14 15 06 17 5 2021 14 15 06 ...

Page 3: ...tion 15 4 2 Danger label 15 4 3 Tools 15 4 4 Safety Gear 16 5 Installation and operation 16 5 1 Package items 16 5 2 Installation location 18 5 3 Grounding 18 5 4 Put into cabinet or racks 19 5 5 Put into bracket 21 5 6 Suitable breaker 24 5 7 Power on 24 5 8 Power off 26 5 9 Multi group mode 26 6 Trouble shooting 28 7 Emergency Situations 30 8 Remarks 32 R4836_Operating_Manual_13 05 2021 indd 3 R...

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Page 5: ...ouchable area Warning electric shock Warning Fire Do not place near flammable material Read the product and operation manual before operating the battery system Grounding Recycle label The certificate label for EMC Label for Waste Electrical and Electronic Equipment WEEE Directive 2012 19 EU The certificate label for Safety by TÜV Rheinland 5 R4836_Operating_Manual_13 05 2021 indd 5 R4836_Operatin...

Page 6: ...al 9 Do not use cleaning solvents to clean battery 10 Do not expose battery to flammable or harsh chemicals or vapors 11 Do not paint any part of battery include any internal or external components 12 Do not connect battery with PV solar wiring directly 13 The warranty claims are excluded for direct or indirect damage due to items above 14 Any foreign object is prohibited to insert into any part o...

Page 7: ...onsequences or related responsibility which because of violation of safety operation or violating of design production and equipment safety standards 3 Introduction R4836 lithium iron phosphate battery is the new energy storage products developed and produced under TAB s quality requirements it can be used to support reliable power for various types of equipment and systems R4836 has built in BMS ...

Page 8: ...el for expanding capacity and power 12 Adopted self cooling mode rapidly reduced system entire noise 13 The module has less self discharge up to 6 months without charging it on shelf no memory effect excellent performance of shallow charge and discharge 14 Small size and light weight standard of 19 inch embedded designed module is comfortable for installation and maintenance 15 Compatible with R48...

Page 9: ...3 2 Specification 9 R4836_Operating_Manual_13 05 2021 indd 9 R4836_Operating_Manual_13 05 2021 indd 9 17 5 2021 14 15 08 17 5 2021 14 15 08 ...

Page 10: ...ttery group 16pcs Working Temperature 0 C 50 C Charge 10 C 50 C Discharge Shelf Temperature 20 C 60 C Short current duration time 4000A 2ms Cooling type Natural Protective class I IP rating of enclosure IP20 Humidity 5 95 RH No Condensation Altitude m 4000 Certification TÜV CE UN38 3 UL Design life 15 Years 25 C 77 F Cycle Life 6 000 25 C Reference to standards IEC62619 IEC63056 IEC62040 IEC62477 ...

Page 11: ...y has alarm lighting to show the battery is under pro tection SOC 6 green LEDs to show the battery s current capacity ADD Switch Dip1 RS485 baud rate 1 9600 0 115200 After change please restart battery Dip2 CAN terminal resistance on BMS side 1 NONE 0 connected After change no re start required In single group mode please keep dip2 at 0 position For multi groups please refer to 5 9 Dip3 4 reserved...

Page 12: ... to debug or service Pin3 232 TX Pin4 5 12V for wake up Pin5 GND for wake up Pin6 232 RX Pin8 232 GND Wake up signal shall 0 5Sec current between 5 15mA After send wake up signal the voltage shall disappear for normal operation Contact Pin1 Input passive signal On turn off battery Off normal Pin2 Pin3 Output1 On stop charge Pin4 Pin5 Output2 On stop discharge Pin6 Pin7 Output3 On BMS error Pin8 Ou...

Page 13: ... Pin4 CAN H CAN H single group Pin5 CAH L CAN L single group Pin6 CAN GND CAN GND single group Pin7 485A 485A Pin8 485B 485B Power Terminals Power cable terminals there are two pair of terminals with same function one connects to equipment the other one paralleling to other battery module for capacity expanding For power cables uses water proofed connectors must keep pressing this Lock Button whil...

Page 14: ...tection and alarm Management and monitor Charge Discharge End Cells Balance Charge Over Voltage Intelligent Charge Model Discharge Under Voltage Charge Discharge Current Limit Charge Discharge Over Current Capacity Retention Calculate High Low Temperature cell BMS Administrator Monitor Short Circuit Operation Record Power Cable Reverse Soft start of inverter 14 R4836_Operating_Manual_13 05 2021 in...

Page 15: ...solution 4 2 Danger label 4 3 Tools The following tools are required to install the battery pack Wire cutter Crimping Modular Plier Screw Driver 15 R4836_Operating_Manual_13 05 2021 indd 15 R4836_Operating_Manual_13 05 2021 indd 15 17 5 2021 14 15 10 17 5 2021 14 15 10 ...

Page 16: ...ar It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles Safety shoes 5 Installation and operation 5 1 Package items Unpacking and check the Packing List 1 For battery module package Battery Module Two 4AWG power cables and one RJ45 communication cable 16 R4836_Operating_Manual_13 05 2021 indd 16 R4836_Operating_Manual_13 05 2021 ind...

Page 17: ...small cable box If there is anything missed please contact dealer Two power cables 4AWG peak current capacity 120A constant 100A and communica tion cable for each energy storage system For the external cables the length shall less than 3 meters 1000 180 180 180 2000 2000 3000 17 R4836_Operating_Manual_13 05 2021 indd 17 R4836_Operating_Manual_13 05 2021 indd 17 17 5 2021 14 15 11 17 5 2021 14 15 1...

Page 18: ...d of direct sunlight 10 There is no mandatory ventilation requirements for battery module but please avoid of installation in confined area The aeration shall avoid of high salinity hu midity or temperature Caution If the ambient temperature is out of the operating range the battery stops operating to pro tect itself The optimal temperature range for the battery pack to operate is 10 C to 40 C Fre...

Page 19: ...y modules into cabinet and connect the cables 1 Put the battery into the cabinet 2 Drive the 4 pcs screws 3 Connect the cables between battery modules 4 Connect the cables to inverter 19 R4836_Operating_Manual_13 05 2021 indd 19 R4836_Operating_Manual_13 05 2021 indd 19 17 5 2021 14 15 12 17 5 2021 14 15 12 ...

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Page 21: ...5 5 Put into bracket 1 Dismantle the 2 holders of battery 21 R4836_Operating_Manual_13 05 2021 indd 21 R4836_Operating_Manual_13 05 2021 indd 21 17 5 2021 14 15 13 17 5 2021 14 15 13 ...

Page 22: ...cket 3 Use 4 location holes stack the batteries together And connect the 4 locker togeth er 4 Maximum 4 in stack 22 R4836_Operating_Manual_13 05 2021 indd 22 R4836_Operating_Manual_13 05 2021 indd 22 17 5 2021 14 15 13 17 5 2021 14 15 13 ...

Page 23: ...uitable breaker between bat tery system and inverter could be required 2 All the installation and operation must follow local electric standard 23 R4836_Operating_Manual_13 05 2021 indd 23 R4836_Operating_Manual_13 05 2021 indd 23 17 5 2021 14 15 14 17 5 2021 14 15 14 ...

Page 24: ... if only one pair of 4awg cable the rated current of breaker shall be 125A or smaller 4 The Icu required the short circuit current for calculation of each module is 2500A for instance Icu of breaker 1 4 modules Must 10kA 5 8 modules Must 20kA 5 7 Power on Double check all the power cable and communication cable 1 Switch on all the battery modules 24 R4836_Operating_Manual_13 05 2021 indd 24 R4836_...

Page 25: ...ter the battery module powered on the soft start function takes 3sec to active Af ter soft starts battery ready to output high power During capacity expansion or replacement when parallel different SOC voltage of module together please maintain the system in idle for 15mins or till the SOC LEDs becomes similar 1dot difference before normal operation 25 R4836_Operating_Manual_13 05 2021 indd 25 R48...

Page 26: ...current 2 Suitable protection breaker between battery system and inverter is required 3 Make sure all dip switch of master batteries are R0XX then turn ON batteries R is the baud rate of RS485 needed all master batteries shall be the same 4 After all batteries running and buzzer of master battery in group1 rings 3 times Means all groups are online The interruption of each RS485 command shall at le...

Page 27: ...teries 5 After all batteries running and buzzer of master battery in group1 rings 3 times Means all groups are online 6 Change the dip switch of master battery in group1 to X1XX Then connect commu nication cable between LV HUB and master battery in group 1 7 Then turn ON LV HUB Detailed information please refer to manual of LV HUB 27 Each battery pile can configure maximum 16pcs R4824 R4836 R4836_...

Page 28: ...Capacity too low or module over discharged solution use a charge or inverter to provide 48 53 5V voltage If battery can start then keep charge the module and use monitor tools to check the battery log If battery terminal voltage is 45Vdc please use 0 05C to slowly charge the mod ule to avoid affect to SOH If battery terminal voltage is 45Vdc it can use 0 5C to charge If battery cannot start turn o...

Page 29: ... been higher than 4 2 or lower than 1 5 or temperature higher than 80 degree Solution Switch off the module and contact your local distributor for repair 4 Unable to charge and discharge without red LED on The temperature is 0 50 de gree Use charger to charge not possible Use load to discharge not possible h Fuse broken Solution Switch off the module and contact your local distributor for repair 5...

Page 30: ...d battery system Try turn on the single module without any cable connected If still buzzer rings Then switch off the module and contact your local distributor 7 After switch On the module turns on directly l BMS failure Solution Switch off the module and contact your local distributor Excluding the points above if the faulty still cannot be located turn off battery and contact your local distribut...

Page 31: ...for technical support Cut off all power switch on inverter side 4 Damaged Batteries Damaged batteries are dangerous and must be handled with the utmost care They are not fit for use and may pose a danger to people or property If the battery pack seems to be damaged pack it in its original container and then return it to TAB or an authorized dealer Caution Damaged batteries may leak electrolyte or ...

Page 32: ... power cable and screw are suggested to be checked Make sure there is no loose no broken no corrosion at connection point Check the installation environment such as dust water insect etc make sure it is suitable for IP20 battery system 3 If the battery is stored for long time it is required to charge them every six months and the SOC should be higher than 90 4 A new battery module can be add onto ...

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Page 34: ...ca Slovenia Tel 386 2 87 02 300 Web www tab si E mail info tab si P U R E E N E R G Y M A X I M U M P O W E R R4836_Operating_Manual_13 05 2021 indd 34 R4836_Operating_Manual_13 05 2021 indd 34 17 5 2021 14 15 19 17 5 2021 14 15 19 ...

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