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T-Drill T-60, Instruction Manual And Spare Parts List

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T-Drill T-60 Instruction Manual And Spare Parts List Download Page 43

   

 

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T-60

12.4 Counterplate 5540085 

Item 

Part No. 

Name 

Size/Type 

Std./Manuf. 

Qty 

1 3540011  Counterplate 

  

  

1 

2 

3540012 

Counter plate mask. 

  

  

1 

3 3540013  Counterplate 

fem. 

  

  

1 

5 5540201  Chain 

  

  

1 

6 9018038  Parallel 

pin 

Ø3m6x20   

DIN 6325  

4 

7 4540070  Pin 

  

  

1 

 

12.4.1 Chain 5540201 

Item 

Part No. 

Name 

Size/Type 

Std./Manuf. 

Qty 

1 4050090  Screw 

  

  

1 

2 4540015  Knob 

  

  

1 

3 9013201  Wing 

nut 

M6   

DIN 315  

1 

4 9024117  Coupler 

link 

1/2" Wipperman 
332  

   

1 

5 9024102  Roller 

chain 

1/2" Wipperman 
332 250 

DIN 8187  

1 

 

 

 

 

43 

Summary of Contents for T-60

Page 1: ......

Page 2: ...333 Telefax G3 358 6 4753 300 www t drill fi INDUSTRIES INC 1740 Corporate Drive Suite 820 Norcross Georgia 30093 USA Phone 800 554 2730 Fax 770 925 3912 www t drill com Your local representative is C...

Page 3: ...torage 14 4 1 T 60 14 5 Preparing before use 15 5 1 T 60 Detachment and attachment of the connecting cord 15 5 2 T 60 s start up check 15 6 The operation of the machine 16 6 1 Description of the contr...

Page 4: ...I N S T R U C T I O N M A N U A L 4...

Page 5: ...al includes instructions for set up operation and maintenance of the T DRILL T 60 tee forming machine This book also includes instructions on how to use and select T DRILL heads for hand tools NOTE Be...

Page 6: ...he following list defines the symbols on the tool Read the instruction manual carefully before using this tool Double Insulated 130 Thermally protected to 130 C Warning Do not throw to trash Please re...

Page 7: ...nt made in factory NOTE The T DRILL T 60 is designed for use with MILWAUKEE power unit Using any other power units with the T DRILL T 60 tee forming unit is not allowed IMPORTANT Warranty is void if t...

Page 8: ...t tool cords periodically and if damaged have them repaired by authorised service workshop Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grea...

Page 9: ...urn it on and off Have your tool repaired only by T DRILL This electric tool is in accordance with the relevant safety requirements Repairs should be carried out only by certified persons using origin...

Page 10: ...es The fumes emitted by the lubricant may irritate your eyes and hinder your respiration Pay attention to an adequate ventilation Make yourself familiar with the contents of the safetly data sheet reg...

Page 11: ...ined by brazing Before attempting to put the T 60 into service make sure you have read and fully understood the safety instructions which apply to all power tools and capabilities of this special tool...

Page 12: ...one for inspection of the joint after brazing Gauge Block and rings Correct size settings of the T DRILL head for various tube sizes can easily be checked with the gauge block The range of size is NS...

Page 13: ...lues diameters and wall thicknesses of the tube are specified in the capacity chart chapter 11 1 3 5 Technical specifications T 60 Value NOTE Type Code 3305 Tee diameter NS 1 2 2 10 54mm Run tube NS 1...

Page 14: ...1 T 60 The T 60 is delivered in a transport box dimensions 25 2 640mm x 6 5 165mm x 14 2 360mm w x h x d The weight of the box is depending on the accessories between 29 49 lbs 13 and 23 kg Storage K...

Page 15: ...left in order to loosen the cord Draw the cord out of the power unit Attachment of the cord Push the connector of the cord into the socket of the power unit pushing the connector as far as it will go...

Page 16: ...6 1 Description of the control devices 6 1 1 T DRILL T 60 2 1 3 Control devices 1 Trigger 2 Speed selector 3 Feed mechanism engagement lever NOTE Use maximum speed of rotation when drilling and formi...

Page 17: ...speed II The forming of the tee is done in either slow speed or fast speed depending on the run tube and outlet sizes See the chart in chapter 11 If the speed selector knob does not engage smoothly ro...

Page 18: ...DRILL heads 6 2 1 The identification of the T DRILL head The size of the T DRILL head is stamped on the cover plate 5310401 15 1 2 1 2 3 Identification 1 Actual size in millimetres 2 Nominal size in i...

Page 19: ...tamped on the cover of each T DRILL head Changing the tube sizes or the way of joining may require adjustment of the T DRILL head in order to achieve the right joint To extend the forming pins 1 press...

Page 20: ...ith the T DRILL package 2 To enlarge the outlet rotate the conical cover with respect to the cover plate in plus direction Hold the cover plate stationary To make a smaller outlet rotate the conical c...

Page 21: ...e the locking ring Rotate the T DRILL head 3 in the chuck until it locks Make sure the T DRILL head is tightly chucked 6 3 2 Removal To remove the T DRILL head 2 from the chuck 1 rotate the locking ri...

Page 22: ...T DRILL heads you can use them in T DRILL T 60 after shortening the drill core as described below Without shortening the drill cores of old T DRILL heads do not fit in the chuck of the T 60 6 3 3 Shor...

Page 23: ...ompletely drained and that it is not under pressure 1 Select the correct T DRILL head 2 Check the forming pin span T Adjust if necessary See chapter 6 2 2 3 Chuck the T DRILL head 4 Lubricate the T DR...

Page 24: ...the tool This centers the T DRILL head onto the tube 8 Start the tool by pressing the trigger and drill until the bit has fully penetrated into the tube Release the trigger the machine will stop NOTE...

Page 25: ...During the forming of the tee keep the tube support against the tube and push the tool toward the tube This insures that you obtain a circular outlet 12 Once the T DRILL head has come completely out o...

Page 26: ...g with the tube protective gloves should be used 1 Anneal the area where outlet is to be formed to a dull red The area will remain annealed even when cool It is not necessary to form the outlet on hot...

Page 27: ...t on tabs of counterplate 5 Drill pilot hole extend forming pins reduce speed engage feed mechanism pull trigger to form the outlet Release trigger when forming pins clear the rim of the outlet 6 Notc...

Page 28: ...RILL T 60 is prelubricated and does not need special attention for maintenance Clean dust and dirt from tool vents NOTE All maintenance operations for the T DRILL T 60 and MILWAUKEE power unit sold in...

Page 29: ...the conical cover with respect to the cover plate so that the conical cover can be removed When the conical cover is removed rotate the cone so that the forming pins will slide from the shank 2 The f...

Page 30: ...n or dirt stuck on their surface Insufficient lubricant during forming of the outlet Lubricant not suitable to the material The wall thickness of the tube exceeds the maximum allowable thickness Annea...

Page 31: ...ness Not enough lubricant during forming of the tee The lubricant is not suitable for your material Tool is not straight against the pipe Slow speed was not used when referenced on the capacity chart...

Page 32: ...Disposing Disposing of the T DRILL machine In the manufacturing of the T DRILL machines various kinds of metals plastic and lubricants have been used Dispose of your T DRILL machine according to fede...

Page 33: ...after a defect having been noticed and at T DRILL s option buyer will have to return the complete tool to the nearest T DRILL Representative or Distribution Center THIS WARRANTY IS PRIMARY T DRILL s w...

Page 34: ...rmed 2 After drilling pilot hole extend forming pins form outlet at reduced speed maintain pressure towards tube as outlet is formed 3 After drilling pilot hole remove drill by engaging feed mechanism...

Page 35: ...es with the run of the tube braze the joint If motor slows during drilling of pilot hole shift to slow speed NOTE Lubricate drill bit and forming pins with T DRILL lubrication on every outlet After ou...

Page 36: ...intersection of the horizontal and vertical rows will show you the maximum wall thickness of the tube This thickness is not to be exceeded Capacity charts for forming tees in copper tubes Max wall th...

Page 37: ...TEE FORMING MACHINE T 60 37...

Page 38: ...I N S T R U C T I O N M A N U A L 38 12 Spare parts list 12 1 T 60 1 6 7 3 2 4 5 8...

Page 39: ...Power Unit 120V USA Power Unit 230V Europe Power Unit 110V UK Japan 1 2 5330154 T 60 Tee Forming Unit 1 3 2330111 Adapter PUR 1 4 3330032 Tube Support 1 5 9114027 Socket head cap screw 2 6 4330164 433...

Page 40: ...I N S T R U C T I O N M A N U A L 12 2 The T 60 Tee Forming Unit 14 6 5 18 9 17 16 2 1 18 17 19 15 10 7 23 4 13 3 20 24 21 8 11 9 23 12 40...

Page 41: ...hift Knob 1 7 4330099 Push Rod 2 8 3330074 Lever 1 9 4540068 Pin 2 10 3330075 Drive Piece 1 11 4540056 Bar 1 12 3300056 Locking Ring 1 13 4300055 Chuck Ring Spring 1 14 4540069 Shaft 1 15 4300054 Chuc...

Page 42: ...2310283 2310283 2310451 2310451 2310451 4 Adjustment Plate 1 3310293 3310293 3310297 3310310 3310304 3310304 3310304 3050151 3050151 5 Cover Plate Assembl 1 4310323 4310329 4310335 4310341 4310347 431...

Page 43: ...mask 1 3 3540013 Counterplate fem 1 5 5540201 Chain 1 6 9018038 Parallel pin 3m6x20 DIN 6325 4 7 4540070 Pin 1 12 4 1 Chain 5540201 Item Part No Name Size Type Std Manuf Qty 1 4050090 Screw 1 2 454001...

Page 44: ...S T R U C T I O N M A N U A L 12 5 Optional Equipment Item Part No Description Qty 1 5090294 Notcher ND 54 1 2 3310461 Gauge Block 1 3 5540085 Counter Plate 1 5 9010205 Lubricant for Copper 1L bottle...

Page 45: ...ine The other information can be found from parts list For example XX Assembly name 5XXXXXX 2 4 Item Part No Designation Std Manuf Qty 33 4800220 Left Hand Slide Gib 3 34 9014313 Flat Head Cap Screw M...

Page 46: ...I N S T R U C T I O N M A N U A L I N S T R U C T I O N M A N U A L 46 46...

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