T-Drill PLUS 115 SS:, Instruction Manual

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PORTABLE
COLLARING SYSTEM
3
PLUS 115
CONTENTS
1. Notes on the use of the instruction manual ................................................................... 5
1.1 General ...................................................................................................................... 5
1.2 Symbols and warnings ............................................................................................... 5
1.3 Symbolism ................................................................................................................. 5
2. General safety instructions ............................................................................................. 6
2.1 General safety instructions for work area ................................................................. 7
2.2 Safety instructions for tool ........................................................................................ 7
2.3 Safety instructions for tee forming ............................................................................ 8
3. T-DRILL PLUS 115, general .............................................................................................. 9
3.1 Technical data ............................................................................................................ 9
4. Transport, Handling and Storage .................................................................................. 10
5. Introduction .................................................................................................................. 11
5.1 The parts of the T-65 ............................................................................................... 11
5.2 Parts of the PLUS 115 .............................................................................................. 12
5.2.1 The elliptic pilot hole device .......................................................................... 13
5.3 Information about Accessories ............................................................................... 14
6. Lubrication .................................................................................................................... 14
6.1 Flush out Lines ........................................................................................................ 14
7. Taking the machine into operation ............................................................................... 15
7.1 Assembly of the PLUS 115 drilling unit to T-65 ....................................................... 15
7.2 The T-DRILL milling spindle ...................................................................................... 16
7.2.1 Assembly of the milling pin to the spindle ..................................................... 16
7.2.2 Chucking of the milling pin spindle ................................................................ 16
7.2.3 Removal of the milling pin spindle ................................................................ 16
7.3 Foot pedal ............................................................................................................... 17
7.3.1 Detachment and attachment of the T-65 connecting cord ............................ 18
8. PLUS 115 Collaring process ........................................................................................... 19
8.1 Clamps and base plate ............................................................................................ 19
8.2 Making of the pilot hole with elliptic device ........................................................... 20
8.2.1 Interruption of pilot hole milling ................................................................... 22
8.3 Making of the collar ................................................................................................ 23
8.3.1 Collaring head adjustment ............................................................................ 23
8.3.2 Collaring with PLUS 115 ................................................................................ 24
8.4 Facing ...................................................................................................................... 27
9. Fine adjustment of the collaring tool ........................................................................... 28
10. Stalling ........................................................................................................................ 29
11. Maintenance .............................................................................................................. 30
11.1 Pilot hole cutter for elliptic pilot hole ................................................................... 30
12. PLUS 115 Capacity and instruction chart .................................................................... 31
12.1 Pilot hole table for PLUS 115 ................................................................................. 32
12.2 Pilot holes for stainless steel pipes, wall thickness ≤ 2.0mm ................................ 34
13. T-Drill standard warranty ............................................................................................ 37
14. Ordering spare parts ................................................................................................... 39
15. Spare parts list PLUS 115 for steel .............................................................................. 40
15.1 PLUS 115 for steel (EU) 5700310 ........................................................................... 40