SystemAir SYSHRW Series Installation And Maintenance Manual Download | Manualshive

Page: 19 / 54

background image

English

Outlet water tempera-

ture sensor

Water circuit inlet / outlet

differential pressostat

Water outlet

Water inlet

17

SYSHRW

4. Formerly, sodium tri-phosphate used to be recommended as a cleaning agent for

flushing.

However, nowadays numerous countries forbid the introduction of phosphates into their

wastewater networks.

Therefore, it is now recommended that the system is flushed out with

hot water (30 °C).

5. Fill the system again with clean water. Test the water acidity level (litmus paper), and treat as

required to obtain a slightly alkaline water quality (pH 7.5 to 8.5).

At this stage, the recommended percentage of anti-freeze can be added. Use commercial quality

anti-freeze specifically intended for air conditioning systems. Do not use automobile radiator anti-

freeze.

6. On the main electrical cabinet, adjust the heater set temperature point at 20 °C and the cooling

tower set temperature at 30 °C. Connect the power supply to all motors and start the circulation

pumps.

When the normal flow level has been reached through all components, including the cooler (irrespective

of the season) and when the air is bled form the system and the loop temperature has stabilised, each

appliance is ready to be checked, tested and started for balancing the air and water flows.

11.3. PROTECTION AGAINST FREEZING

On all appliances, anti-freezing protection is provided by a temperature probe connected to the regulator.

This shuts down the

SYSHRW

if the water outlet temperature is below 10°C (cooling mode) or 13°C (heating

mode) for 5 seconds.
A fault code 111110000 (5 flashes) is then generated.
After 20 minutes’ stoppage, if the temperature rises over 13°C, the fault is cancelled automatically and the

SYSHRW

is authorised to restart.

Note:

If 3 default codes 111110000 (5 flashes) are generated in less than one hour, then the regulator switches

the

SYSHRW

to total safety shutdown mode.

Am additional protection is assured by a differential pressostat. This safety device is fitted on the plate

exchanger water side in order to guarantee that water circulates in the installation on one hand, and that

there is an adequate minimum water flow on the other hand.

Note:

The "differential pressostat" provides "total safety shutdown" the second time it is activated.
It can be reset manually by switching off the mains supply to the appliance.
The alarm fault code generated is code 100000000 (1 flash).

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Summary of Contents for SYSHRW Series

Page 1: ...Water source heat pump Installation and maintenance manual 5 3 â 17 2kW 5 8 â 21 5kW 019 072 SYSHRW ...

Page 2: ......

Page 3: ...INSTALLATION INSTRUCTION NOTICE D INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACIÓN English Français Español Deutsch Italiano ...

Page 4: ...IAGRAM 19 12 2 LEGEND 19 12 2 1 POWER SUPPLY 19 12 2 2 DESCRIPTION OF WIRING DIAGRAM REFERENCES 20 12 2 3 PRESSOSTATS SETTINGS 21 12 2 4 COLOUR CODE 21 13 ELECTRICAL CONNECTIONS 21 13 1 GENERALITIES 21 14 RCL AND µBMS CONTROL MODULES WIRING 22 14 1 RCL 22 14 2 µBMS 24 14 3 APPLIANCE CONFIGURATION 25 14 3 1 FACTORY CONFIGURATION 25 14 3 2 CLIENT SETTINGS 25 14 4 RETURN AIR TEMPERATURE MEASUREMENT 2...

Page 5: ... into account specific conditions of the location and the current required for any other appliance connected with the same circuit The unit must be EARTHED to avoid any risks caused by insulation defects It is forbidden to start any work on the electrical components if water or high humidity is present on the installation site 1 2 WARNING Cutoff power supply before starting to work on the applianc...

Page 6: ...hases and the capacity of the unit comply with the installation plans 3 Check the size of the unit in relation to the plans to ensure that the unit will be installed in the right location 4 After having removed the packing box take out the suspension kit that is to be found inside the fan outlet frame 5 Before installing the unit check its height in relation to the available free ceiling height 6 ...

Page 7: ... 5 SYSHRW 5 DIMENSIONS 6 HANDLING 6 1 NET WEIGHT The appliance may be handled with a pallet truck or a forklift truck A B C 19 900 600 439 27 30 36 1050 660 460 42 48 60 72 1250 705 513 N P Q R S T U 19 65 85 250 63 132 200 128 27 30 36 48 85 300 102 178 253 165 42 48 60 72 48 125 300 102 232 307 165 19 27 30 36 42 48 60 72 Weigth kg 80 100 100 112 133 140 144 149 ...

Page 8: ...ed in weight kg and CO2 equivalent Quantity of gas amount of gas contained in the machine in kg see ID plate GWP GlobalWarming Potential of the gas contained in the machine see ID plate GWP for the R410A 2088 GWP for the R407C 1774 7 1 2 1 CALCULATING GREENHOUSE GAS QUANTITIES 1 Installation servicing maintenance as well as checking the sealing must be carried out by qualified personnel 2 The fluo...

Page 9: ...50 950 1050 1150 1250 1350 1450 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Température entrée d air C Débit d air m 3 h 680 780 880 980 1080 1180 1280 1380 1480 1580 1680 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 Température entrée d eau C Débit d eau l h 7 SYSHRW DB dry bulb WB bulbe humide Conditions in accordance with the standard EN 14511 2 8 TECHNIC...

Page 10: ...2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Air inlet temperature C Air flow m 3 h 1200 1400 1600 1800 2000 2200 2400 2600 2800 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 Water inlet temperature C Water flow l h Nominal air flow 2840 m3 h Nominal water flow 3348 l h 1250 1450 1650 1850 2050 2250 2450 2650 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3...

Page 11: ...ach unit is suspended from the ceiling on four threaded rods The rods are attached through the shock mounts to the corners of the unit by suspension angle brackets Warning Do not use rods of a diameter smaller than that stated below The rods must be solidly anchored to the ceiling and to the ceiling joists 5 Each unit is supplied with a set of pre fitted suspension angle brackets and a fitting kit...

Page 12: ...section to reduce the duct size to that of the unit s connection collar In the event of using metal ducts only the sides of the elbow section and all the spur duct sections should be covered with fibreglass sound insulation for reducing the noise level Fibreglass duct panels are more sound absorbent and may enable the flexible canvas connection to be eliminated The duct network must be laid out to...

Page 13: ...AKE 47 M K J 11 SYSHRW 10 1 CONNECTION FRAME DIMENSIONS 10 1 1 AIR BLOWING FRAME 10 1 2 RETURN AIR INTAKE FRAME D E F G H 19 249 249 102 117 160 27 30 36 299 249 109 144 196 42 299 249 124 165 259 48 60 72 299 349 166 110 215 J K M 19 345 582 280 27 30 36 365 682 331 42 48 60 72 419 882 331 ...

Page 14: ...ter support This enables to filter to be removed from the side without having to dismantle the duct or the connection frame 10 4 VENTILATION An outdoor air intake new air may be required for ventilation The blown air temperature must be controlled in order to avoid the temperature of the mixture of outdoor air and return air at the heat pump inlet exceeding the appliance s operating limits It is a...

Page 15: ...S HS 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 Air flow m3 h Available pressure Pa Ductwork curve LS MS HS 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1...

Page 16: ...00 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 Air flow m3 h Available pressure Pa Ductwork curve LS MS HS 0 50 100 150 200 250 1950 2050 2150 2250 2350 2450 2550 2650 2750 2850 3850 2950 3050 3150 3250 3350 3450 3550 3650...

Page 17: ...litate removal for maintenance Rigid pipes can be connected directly to the unit but this is not recommended due to their inability to absorb vibrations and noise Rigid pipes must be equipped with removable connectors to facilitate future removal of the unit from its location 4 Certain flexible hose threaded connectors are supplied with sealing paste If this is not the case use Teflon tape to crea...

Page 18: ...alves are adjusted to allow water to enter at the same speed as it exits Check the pump inlet pressure gauge and manually adjust the compensating valve to maintain the same pressure before and after the opening of the drain taps Flushing must be performed for at least two hours or longer if necessary until clear and clean water is obtained at the drain taps 3 Stop the additional heating and the wa...

Page 19: ...on and when the air is bled form the system and the loop temperature has stabilised each appliance is ready to be checked tested and started for balancing the air and water flows 11 3 PROTECTION AGAINST FREEZING On all appliances anti freezing protection is provided by a temperature probe connected to the regulator This shuts down the SYSHRW if the water outlet temperature is below 10 C cooling mo...

Page 20: ...mproperly treated water demineralized water salty water or sea water are used Apply the following guidelines No NH4 ammonium ions in the water highly detrimental to copper 10mg l Cl chloride ions are detrimental to copper with a risk of puncture by picking corrosion 10mg l SO42 sulphate ions may cause perforating corrosion 30mg l No fluoride ions 0 1 mg l No Fe2 and Fe3 ions particularly in case o...

Page 21: ...del 19 Modbus cooling only or heatpump 230V 10 50Hz SE 4251 model 27 30 36 cooling only or heatpump 3N 400V 10 50Hz SE 4462 model 27 30 36 Modbus cooling only or heatpump 3N 400V 10 50Hz SE 4252 model 42 48 60 cooling only or heatpump 3N 400V 10 50Hz SE 4485 model 42 48 60 Modbus cooling only or heatpump 3N 400V 10 50Hz SE 4253 model 72 cooling only or heatpump 3N 400V 10 50Hz SE 4486 model 72 Mod...

Page 22: ...tomatic reset High Pressure pressostat T timers regulation 3 minutes MV Treated air fan motor FV MV motor internal safety device CV MV motor condenser K3 K4 K5 MV motor relay depending on version or equipment level 12 2 2 3 WATER CIRCUIT Y1 Water circuit valve not supplied available in option FDP Water circuit inlet outlet differential pressostat KA3 Relay of safety 12 2 2 4 CONTROL AND REGULATION...

Page 23: ...upplied with the specified voltage Two stuffing boxes and one grommet hole are provided on the side of the appliance They are used respectively for the power and the control wiring The power supply line must be properly dimensioned with a motor supply type fuse or a mains circuit breaker to protect the circuit against voltage surges Refer to the Maker s Plate for the voltages to be taken into cons...

Page 24: ...cording to the material wood concrete plasterboard etc Screw the support bracket to the wall preferably with round head screws matching the following characteristics Minimum length 15 mm Maximum head diameter 7 mm Maximum thread diameter 3 5 mm Head protrusion 3 5 mm 14 RCL AND µBMS CONTROL MODULES WIRING 14 1 RCL The RCL control module must be connected in accordance with the diagram below Use tw...

Page 25: ...H SH X X X X X X X RC RH SH Set the DIP switches marked J1 and J2 in accordance with your configuration nd the modes that are accessible Dips switches J1 and J2 for parameterisation Clip the RCL control onto the support bracket Replace the lower screw in such a way that the RCL control is held firmly in place on the support bracket Lower screw ...

Page 26: ...ssing DIPs are used in both connection cases Caution 24 SYSHRW 14 2 µBMS The µBMS control module must be connected in accordance with the diagram below Use screened twisted pair telephone wire with a section of between 0 12 and 0 5 mm for wiring the control modules Refer to the following chapter for detail of the appliances addressing ...

Page 27: ...lectric heat 14 3 2 CLIENT SETTINGS DIP Switch Configuration J6 OFF Normal mode ON Forced mode dry contact remote ON OFF DIP Switch Configuration J3 OFF the fan is controlled via the compressor and the ICT sensor in Heating mode ON the fan operates continuously in Heating mode except in OFF mode J4 OFF No anti stratification mode ON Anti stratification mode active Fan cycling J5 OFF ambient temper...

Page 28: ... for this purpose A dry contact switch can be connected to the CLOCK CLK input of the STORM2 circuit board for remote ON OFF control Effects of changing the CLK switch status Unit running Effect The contact switch changes from Open to Closed status Unit stops Effect The contact switch changes from Open to Closed status None The contact switch changes from Closed to Open status Unit starts Unit sto...

Page 29: ... telephone wire with a section of between 0 12 and 0 5 mm for wiring 100 m maximum between the RCL and the last appliance 30 m maximum between the RCL and the first appliance 10 SYSHRW MAXIMUM 10 appliances can be connected to a single RCL remote control module The maximum distance between the RCL and the first unit is 30 metres The maximum distance between the RCL and the furthest unit is 100 met...

Page 30: ... connection cases Caution Shielded twisted pair wire must be used for interconnecting wiring Wire impedance must be between 100 and 130 Ohms and the wire surface section must be between 0 12 and 0 5 mm 26 to 20 AWG Larger wire may be used but in this case connection to the terminal blocks can cause problems Caution 28 SYSHRW The MODBUS supervision can be connected to a maximum of 123 appliances Th...

Page 31: ...2 with 8 selectors Individual micro switch values Each machine connected to a µBMS central supervision unit or a MODBUS system must receive an address according to the procedure below Addressing examples Adress 1 Adress 26 14 10 ADDRESSING PROCEDURE DIP switch 1 2 3 4 5 6 7 8 ON 1 2 4 8 16 32 64 128 OFF 0 0 0 0 0 0 0 0 DIP switch 1 2 3 4 5 6 7 8 ON OFF Value 1 0 0 0 0 0 0 0 DIP switch 1 2 3 4 5 6 ...

Page 32: ... It is important that the valve opening time is less than 30 seconds The addressing carried out according to the table below means that all the units located in the same area will receive the same settings 14 11 µBMS SUPERVISION MODULE The number of addresses is limited to 15 with a µBMS central supervision unit The addressing will be performed using only DIP switches 1 2 3 and 4 Addressing dip Zo...

Page 33: ...ion and Wiring diagrams for the type of supply SINGLE PHASE or THREE PHASE NEUTRAL 3 Before attempting any start up ensure that the air and water temperatures are within the appliance s operating limits Refer to Operating limits 4 Rotate the fan by hand to ensure that it turns freely and that the fan turbine is properly attached to the motor shaft 5 Check that the condensates drainage pipe is prop...

Page 34: ... not operate contact a qualified after sales technician to obtain a correct diagnosis and to repair the equipment After performing all the above mentioned checks proceed with creating a demand for Cooling and Heating or vice versa 16 1 COMMISSIONING 16 2 DEMAND FOR COOLING 1 With the MODE key on the RCL control module select COOL mode and then set the minimum temperature with the UP and DOWN arrow...

Page 35: ...on measure Ensure that there is no dirt or debris in the air or water circuits Check the water and air temperatures and flows clogged filters 17 1 FAULT FINDING 17 1 1 NEITHER THE FAN NOR THE COMPRESSOR OPERATE 1 For Single Phase versions check the current available and the wiring 2 Check for any loose or broken wiring and tighten or replace as required 3 Check that the machine is not in alarm mod...

Page 36: ...eck that air is not being sucked into the hydraulic system Bleed the system if required 17 1 5 APPEARANCE OF WATER DROPLETS IN THE APPLIANCE 1 Check that the condensates drainage pipe is not blocked and that water drains away normally 2 Check the correct operation of the condensates tray anti overflow float Refer to Alarm codes chart 3 Check that the float moves freely on its rod If this is not th...

Page 37: ... water flow fault 100000000 1 flashe Hot water loop temperature too high above 50 C Test the water temperature at the level of the main loop Cut the mains power supply for 5 seconds and then reconnect Insufficient water flow or no water flow at the level of the appliance Test the flow from the pump on the main loop Faulty pressure differential Check electrical connections Pressostat defective brok...

Page 38: ... the main loop This case only concerns installations where the valve is fitted on the water loop upstream of the machine Lockout if 3 faults within 1 hour Cut the mains power supply for 5 seconds and then reconnect Note More than 2 alarm codes can be activated at the same time Only the last code detected will be visible on the RCL control module or on the STORM2 circuit board After the source of t...

Page 39: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 40: ...II SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 41: ...fications Always refer to the diagram supplied with the product ATTENTION Ces schémas sont corrects au moment de la publication Les variantes en fabrication peuvent entraîner des modifications Reportez vous toujours au schéma livré avec le produit ACHTUNG Diese Stromlaufplans sind zum Zeitpunkt der Veröffentlichung gültig In Herstellung befindliche Varianten können Änderungen mit sich bringen In j...

Page 42: ...SE 4250 A N724 3991283 HRW 19 µBMS WIRING DIAGRAM IV SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 19 ...

Page 43: ...SE 4484 N724 3991387 HRW 19 µBMS WIRING DIAGRAM V SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 19 MODBUS ...

Page 44: ...SE 4251 A N724 3991284 HRW 27 30 36 µBMS WIRING DIAGRAM VI SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 27 30 36 ...

Page 45: ...SE 4462 N724 3991375 HRW 27 30 36 µBMS WIRING DIAGRAM VII SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 27 30 36 MODBUS ...

Page 46: ...0V 50Hz L3 L2 L1 N BK BN RD GNYE BU X X X X BK BN RD GNYE BU BK BN RD GY BK RD BN N L1 L2 L3 L1 KA1 BN RD BK L2 L3 K K K K2 2 2 2 M M M M 1 1 1 1 F F F F F F F F G G G G Q Q Q Q1 1 1 1 K2 BU K K K K1 1 1 1 BK BN RD BU K3 K4 K5 RD RD RD K3 K4 K5 R S T 3A 250V max OG OG K K K KA A A A2 2 2 2 1 2 1 2 SW1 SETTING ON S S S S T T T T R R R R C C C C R R R RH H H H S S S S H H H H OFF 1 2 OFF OFF 1 2 ON ...

Page 47: ...SE 4485 N724 3991388 HRW 42 48 60 µBMS WIRING DIAGRAM IX SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 42 48 60 MODBUS ...

Page 48: ...SE 4253 N724 3991286 HRW 72 µBMS WIRING DIAGRAM X SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 72 ...

Page 49: ...BN RD BK L2 L3 K K K K2 2 2 2 M M M M 1 1 1 1 F F F F F F F F G G G G Q Q Q Q1 1 1 1 K2 BU K K K K1 1 1 1 BK BN RD BU K3 K4 K5 R S T BK BU RD WH YE RD RD RD C C C C V V V V K K K K3 3 3 3 K K K K4 4 4 4 K K K K5 5 5 5 BK BK VT T RD T BU HP2 M M M M V V V V RD BN BU RD BN BK MODBUS 1 2 SW1 SETTING ON S S S S T T T T R R R R C C C C R R R RH H H H S S S S H H H H OFF 1 2 OFF OFF 1 2 ON ON 1 2 ON OFF...

Page 50: ...XII SYSHRW APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 51: ...circuit électrique est d une section correcte et a été installé correctement Le câble de terre de l unité a été raccordé La protection du circuit électrique est d un calibre correct et a été installée correctement Toutes les bornes sont serrées OUI NON Continuité de terre sur les tuyauteries Raccordement nettoyage rinçage et purge du réseau hydraulique Protection des circuits d eau contre le gel P...

Page 52: ...au C C Température sortie d eau C C Température reprise d air C C Température soufflage d air C C HP bar bar BP bar bar RESERVES TECHNICIEN Nom Signature CLIENT Nom Signature OUI NON Contrôleur ordre et coupure de phases OUI NON Contact sec Marche Arrêt à distance Intensité L1 Intensité L2 Intensité L3 OUI NON Déséquilibre de tension inférieur à 2 Ne pas mettre en route la pompe à chaleur si le dé...

Page 53: ......

Page 54: ...M HRW 01 N 19GB As part of our ongoing product improvement programme our products are subject to change without prior notice Non contractual photos Systemair AC SAS Route de Verneuil 27570 Tillières sur Avre FRANCE 33 0 2 32 60 61 00 6 33 0 2 32 32 55 13 ...

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