SystemAir SYSHRW 096 Installation And Maintenance Manual Download

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Summary of Contents for SYSHRW 096

Page 1: ...Water source heat pump Installation and maintenance manual 22 0 â 30 0kW 27 0 â 38 1kW 096 120 SYSHRW ...

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Page 3: ...INSTALLATION INSTRUCTION NOTICE D INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACIÓN English Français Español Deutsch Italiano ...

Page 4: ...AM REFERENCES 16 13 2 3 PRESSOSTATS SETTINGS 17 13 2 4 COLOUR CODE 17 13 2 5 SETTING OF THERMAL PROTECTION AND FUSES 18 14 ELECTRICAL CONNECTIONS 18 14 1 GENERALITIES 18 15 RCL AND µBMS CONTROL MODULES WIRING 19 15 1 RCL 19 15 2 µBMS 21 15 3 APPLIANCE CONFIGURATION 22 15 3 1 FACTORY CONFIGURATION 22 15 3 2 CLIENT SETTINGS 22 15 4 RETURN AIR TEMPERATURE MEASUREMENT 23 15 5 POWER FAILURE 23 15 6 REM...

Page 5: ... into account specific conditions of the location and the current required for any other appliance connected with the same circuit The unit must be EARTHED to avoid any risks caused by insulation defects It is forbidden to start any work on the electrical components if water or high humidity is present on the installation site 1 2 WARNING Cutoff power supply before starting to work on the applianc...

Page 6: ...comply with the installation plans 3 Check the size of the unit in relation to the plans to ensure that the unit will be installed in the right location 4 After having removed the packing box take out the suspension kit that is to be found inside the fan outlet frame 5 Before installing the unit check its height in relation to the available free ceiling height 6 Take particular care over the locat...

Page 7: ...MAIN CIRCUIT BREAKER OPTION ELECTRICAL CONNECTIONS CONDENSATES OUTLET Ø 7 8 22 2mm 1 1 4 MALE GAS WATER INLET 955 770 1680 5 SysHrw 5 DIMENSIONS 6 HANDLING 6 1 NET WEIGHT The appliance may be handled with a pallet truck or a forklift truck 096 120 Weigth kg 253 262 ...

Page 8: ...ed in weight kg and CO2 equivalent Quantity of gas amount of gas contained in the machine in kg see ID plate GWP GlobalWarming Potential of the gas contained in the machine see ID plate GWP for the R410A 2088 GWP for the R407C 1774 7 1 2 1 CALCULATING GREENHOUSE GAS QUANTITIES 1 Installation servicing maintenance as well as checking the sealing must be carried out by qualified personnel 2 The fluo...

Page 9: ...0 4800 5000 5200 5400 5600 5800 6000 6200 6400 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 48 42 44 46 Water inlet temperature C Water flow l h 7 SysHrw DB dry bulb WB bulbe humide Conditions in accordance with the standard EN 14511 2 8 TECHNICAL SPECIFICATIONS 8 1 OPERATING LIMITS 8 1 1 ENVIRONMENT This equipment is designed EXCLUSIVELY for INDOOR installation In general sheltered locations such...

Page 10: ... Leave sufficient space for the water electricity and duct connections 2 The installer must ensure that access under the suspended ceiling is provided and that sufficient space is provided for the suspension angle brackets the duct attachment collars and the water and electrical connections 3 Provide space under the unit for a siphon on the condensates drainage pipe Do not install the unit on top ...

Page 11: ...section to reduce the duct size to that of the unit s connection collar In the event of using metal ducts only the sides of the elbow section and all the spur duct sections should be covered with fibreglass sound insulation for reducing the noise level Fibreglass duct panels are more sound absorbent and may enable the flexible canvas connection to be eliminated The duct network must be laid out to...

Page 12: ...9 151 A 230 349 B A 230 349 IN LINE BLOWING STANDARD CONFIGURATION REAR BLOWING RETURN AIR INTAKE 10 SysHrw 11 1 CONNECTION FRAME DIMENSIONS 11 1 1 AIR BLOWING FRAME 11 1 2 RETURN AIR INTAKE FRAME 96 120 A 317 403 B 345 259 ...

Page 13: ...w air may be required for ventilation The blown air temperature must be controlled in order to avoid the temperature of the mixture of outdoor air and return air at the heat pump inlet exceeding the appliance s operating limits It is also common practice to shut down ventilation during periods of inoccupation night time setting of the set temperature Each appliance s ventilation system is generall...

Page 14: ...asure the temperature difference between the water connections To ensure a correct water flow the difference must be in the region of 3 to 7 C in Cooling mode and 2 to 5 C in Heating mode A system with two parallel pipes can also operate in a perfectly adequate manner but it is more difficult to achieve and to maintain balance 2 Steel copper or P V C pressure pipes may be used 3 It is advisable to...

Page 15: ... between the siphon and the condensates drainage line A complete condensates drainage system with copper or P V C pipe can also be used Screw on connectors shall be fitted to facilitate drainage pipe removal if copper pipe is used for the drainage pipe work 9 No point of the condensates drainage pipe work should be located above the level of one of the units condensate drainage outlet connection 1...

Page 16: ... valve to maintain the same pressure before and after the opening of the drain taps Flushing must be performed for at least two hours or longer if necessary until clear and clean water is obtained at the drain taps 3 Stop the additional heating and the water circulation pump Open all the bleed points and the drain taps to empty the system completely The short circuited water supplies and returns m...

Page 17: ...mproperly treated water demineralized water salty water or sea water are used Apply the following guidelines No NH4 ammonium ions in the water highly detrimental to copper 10mg l Cl chloride ions are detrimental to copper with a risk of puncture by picking corrosion 10mg l SO42 sulphate ions may cause perforating corrosion 30mg l No fluoride ions 0 1 mg l No Fe2 and Fe3 ions particularly in case o...

Page 18: ...0 50Hz SE 4487 models 096 120 modbus cooling only or heatpump 3N 400V 10 50Hz N 764 MODELS CHARACTERISTIC OF SWITCH Q1 gauges minimum for switch without heating with heating Starting amperage Fuse aM Full load current max Fuse aM Full load current max 400V 096 Ith 40 A Pdc 200 A 25 A aM 20 4 A 32 A aM 27 A 114 6 A 120 Ith 40 A Pdc 200 A 25 A aM 24 A 32 A aM 32 A 122 4 A 13 2 2 DESCRIPTION OF WIRIN...

Page 19: ...CLOCK input remote ON OFF T1 Timers KA4 Relay 13 2 2 5 REMOTE MANAGEMENT AND PROGRAMMING MODULE KIT 100M µBMS Supervision module 13 2 2 6 FAULT REPORTING OPTION KA2 Remote fault reporting relay 3 A max 230 V 13 2 2 7 ELECTRIC HEATING BATTERY OPTION FF2 Fuse carrier for heating EC Heating elements K2 Power contactor for heating elements FA Automatic reset safety thermostats FM Manual reset safety t...

Page 20: ...AL CONNECTIONS 14 1 GENERALITIES Ensure that the available electrical power supply and the network frequency are matched to the required operating current taking account of the appliance s specific location and the current required to supply any other appliances connected to the same circuit 1 Ensure that the unit is supplied with the specified voltage Two stuffing boxes and one grommet hole are p...

Page 21: ...cording to the material wood concrete plasterboard etc Screw the support bracket to the wall preferably with round head screws matching the following characteristics Minimum length 15 mm Maximum head diameter 7 mm Maximum thread diameter 3 5 mm Head protrusion 3 5 mm 15 RCL AND µBMS CONTROL MODULES WIRING 15 1 RCL The RCL control module must be connected in accordance with the diagram below Use tw...

Page 22: ...H SH X X X X X X X RC RH SH Set the DIP switches marked J1 and J2 in accordance with your configuration nd the modes that are accessible Dips switches J1 and J2 for parameterisation Clip the RCL control onto the support bracket Replace the lower screw in such a way that the RCL control is held firmly in place on the support bracket Lower screw ...

Page 23: ...ssing DIPs are used in both connection cases Caution 21 SysHrw 15 2 µBMS The µBMS control module must be connected in accordance with the diagram below Use screened twisted pair telephone wire with a section of between 0 12 and 0 5 mm for wiring the control modules Refer to the following chapter for detail of the appliances addressing ...

Page 24: ...ic heat 15 3 2 CLIENT SETTINGS DIP Switch Configuration J6 OFF Normal mode ON Forced mode dry contact remote ON OFF DIP Switch Configuration J3 OFF the fan is controlled via the compressor and the ICT sensor in Heating mode ON the fan operates continuously in Heating mode except in OFF mode J4 OFF No anti stratification mode ON FORBIDDEN Anti stratification mode active Fan cycling J5 OFF ambient t...

Page 25: ... for this purpose A dry contact switch can be connected to the CLOCK CLK input of the STORM2 circuit board for remote ON OFF control Effects of changing the CLK switch status Unit running Effect The contact switch changes from Open to Closed status Unit stops Effect The contact switch changes from Open to Closed status None The contact switch changes from Closed to Open status Unit starts Unit sto...

Page 26: ... telephone wire with a section of between 0 12 and 0 5 mm for wiring 100 m maximum between the RCL and the last appliance 30 m maximum between the RCL and the first appliance 10 SYSHRW MAXIMUM 10 appliances can be connected to a single RCL remote control module The maximum distance between the RCL and the first unit is 30 metres The maximum distance between the RCL and the furthest unit is 100 met...

Page 27: ... connection cases Caution Shielded twisted pair wire must be used for interconnecting wiring Wire impedance must be between 100 and 130 Ohms and the wire surface section must be between 0 12 and 0 5 mm 26 to 20 AWG Larger wire may be used but in this case connection to the terminal blocks can cause problems Caution 25 SysHrw The MODBUS supervision can be connected to a maximum of 123 appliances Th...

Page 28: ...2 with 8 selectors Individual micro switch values Each machine connected to a µBMS central supervision unit or a MODBUS system must receive an address according to the procedure below Addressing examples Adress 1 Adress 26 15 10 ADDRESSING PROCEDURE DIP switch 1 2 3 4 5 6 7 8 ON 1 2 4 8 16 32 64 128 OFF 0 0 0 0 0 0 0 0 DIP switch 1 2 3 4 5 6 7 8 ON OFF Value 1 0 0 0 0 0 0 0 DIP switch 1 2 3 4 5 6 ...

Page 29: ... It is important that the valve opening time is less than 30 seconds The addressing carried out according to the table below means that all the units located in the same area will receive the same settings 15 11 µBMS SUPERVISION MODULE The number of addresses is limited to 15 with a µBMS central supervision unit The addressing will be performed using only DIP switches 1 2 3 and 4 Addressing dip Zo...

Page 30: ...ion and Wiring diagrams for the type of supply SINGLE PHASE or THREE PHASE NEUTRAL 3 Before attempting any start up ensure that the air and water temperatures are within the appliance s operating limits Refer to Operating limits 4 Rotate the fan by hand to ensure that it turns freely and that the fan turbine is properly attached to the motor shaft 5 Check that the condensates drainage pipe is prop...

Page 31: ... not operate contact a qualified after sales technician to obtain a correct diagnosis and to repair the equipment After performing all the above mentioned checks proceed with creating a demand for Cooling and Heating or vice versa 17 1 COMMISSIONING 17 2 DEMAND FOR COOLING 1 With the MODE key on the RCL control module select COOL mode and then set the minimum temperature with the UP and DOWN arrow...

Page 32: ... usually caused by air or water problems These forced stoppages are a normal protection measure Ensure that there is no dirt or debris in the air or water circuits Check the water and air temperatures and flows clogged filters CAUTION BEFORE CARRYING OUT ANY OPERATION ON THE EQUIPMENT CHECK THAT THE ELECTRICAL POWER SUPPLY IS SWITCHED OFF AND THAT IT CANNOT BE SWITCHED ON INADVERTENTLY 18 1 FAN DR...

Page 33: ...ter flow on the water loop 7 Check the configuration of the appliance 18 2 4 INSUFFICIENT WATER FLOW AT THE LEVEL OF THE PLATE EXCHANGER 1 Check for proper water circulation at the level of the water circulation pump 2 If a valve is fitted to the water loop check that it is open 3 Check that air is not being sucked into the hydraulic system Bleed the system if required 18 2 5 APPEARANCE OF WATER D...

Page 34: ... water flow fault 100000000 1 flashe Hot water loop temperature too high above 50 C Test the water temperature at the level of the main loop Cut the mains power supply for 5 seconds and then reconnect Insufficient water flow or no water flow at the level of the appliance Test the flow from the pump on the main loop Faulty pressure differential Check electrical connections Pressostat defective brok...

Page 35: ...Test the direction of flow Low water temperature limit 111110000 5 flashes Hot water loop temperature 13 C Test the temperature at the level of the main loop The fault code is automatically cancelled after correction The LED stops flashing and the green light remains on Insufficient water flow Test the water flow at the level of the main loop High water temperature limit 111111000 6 flashes Hot wa...

Page 36: ...sales office The order should include part name part number model number and serial number of the unit involved Following our personal inspection of the returned part and if it is determined that the failure is due to faulty material or workmanship and in warranty credit will be issued on customer s purchase order All parts shall be returned to our factory transportation charges prepaid The model ...

Page 37: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 38: ...II SysHrw APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 39: ...fications Always refer to the diagram supplied with the product ATTENTION Ces schémas sont corrects au moment de la publication Les variantes en fabrication peuvent entraîner des modifications Reportez vous toujours au schéma livré avec le produit ACHTUNG Diese Stromlaufplans sind zum Zeitpunkt der Veröffentlichung gültig In Herstellung befindliche Varianten können Änderungen mit sich bringen In j...

Page 40: ...SE 4254 N764 3991287 HRW 96 120 µBMS WIRING DIAGRAM IV SysHrw APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 096 120 ...

Page 41: ...SE 4487 N764 3991390 HRW 96 120 µBMS WIRING DIAGRAM V SysHrw APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO 096 120 MODBUS ...

Page 42: ...VI SysHrw APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO ...

Page 43: ...lectrique est d une section correcte et a été installé correctement Le câble de terre de l unité a été raccordé La protection du circuit électrique est d un calibre correct et a été installée correctement Toutes les bornes sont serrées OUI NON Continuité de terre sur les tuyauteries Raccordement nettoyage rinçage et purge du réseau hydraulique Protection des circuits d eau contre le gel Présence d...

Page 44: ...eau C C Température sortie d eau C C Température reprise d air C C Température soufflage d air C C HP bar bar BP bar bar RESERVES TECHNICIEN Nom Signature CLIENT Nom Signature OUI NON Contrôleur ordre et coupure de phases OUI NON Contact sec Marche Arrêt à distance Intensité L1 Intensité L2 Intensité L3 OUI NON Déséquilibre de tension inférieur à 2 Ne pas mettre en route la pompe à chaleur si le d...

Page 45: ...r Gemeindeverwaltung um einen Entsorgungsbetrieb in Ihrer Nähe ausfindig zu machen Eine Möglichkeit besteht darin das Gerät kostenlos bei Ihrem Händler oder Installateur abzugeben wenn Sie sich ein neues Gerät kaufen Als Endkunde beteiligen Sie sich so an der Wiederverwendung R ü c k g e w i n n u n g o d e r W i e d e r v e r w e r t u n g v o n derartigen Rohstoffen Sie helfen Müll zu vermeiden ...

Page 46: ...M HRW 03 N 11GB As part of our ongoing product improvement programme our products are subject to change without prior notice Non contractual photos Systemair AC SAS Route de Verneuil 27570 Tillières sur Avre FRANCE 33 0 2 32 60 61 00 6 33 0 2 32 32 55 13 ...

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