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SystemAir F-R60, Manual

The SystemAir F-R60 is a cutting-edge ventilation system designed to provide efficient air circulation. With its advanced technology, this product ensures optimal comfort in any space. To fully understand its features and installation process, make sure to download the comprehensive user manual for free from our website.

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F-R60

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Actuator Replacement and Thermal Fuse Replacement

Disconnect main power supply

• Remove two screws from the thermal fuse and remove the fuse from the damper body
• Check if the blade is in the closed position if not drive actuator manually to closed position
• Mark the upwards facing (visible) actuator side "L" or "R"
• Remove two front actuator screws
• Remove the actuator from the mechanism base plate
• Mark the shafts groove position

Check the thermal fuse for damage and test if needed un-click and replace the fuses bottom replaceable part

• insert the fuse's bottom part into the cavity on dampers body
• Fix the two fuse screws
• Check that the blade remained in closed position and that the axle indication is aligned
• Place the actuator with the same side pointing upwards (as previously marked side "L" or "R") onto the dampers axis 

and base plate

• Fix the two top screws slightly (avoid damage to threads)
• Perform dampers functionality check

Summary of Contents for F-R60

Page 1: ...F R60 Fire Damper ...

Page 2: ...2 49 F R60 Table of Contents Overview 3 Technical Parameters 5 Diagrams 9 Dimensions 11 Ordering Codes 13 Installation 14 Electrical parameters 31 Operation manual 43 ...

Page 3: ...60S Interchangeable mechanism and actuator Manual mechanism with end position switches Casing leakage according to EN 1751 class C Blade leakage according to EN 1751 class 3 Fire Resistivity F R60 fire dampers are CE certified following the Construction Products Regulation according to EN 15650 2010 Dampers are tested according to EN 1366 2 2015 and classified according to EN 13501 3 A1 2009 The f...

Page 4: ...stem or after the breaching of the thermoelectric fuse Actuator operated fire dampers are equipped as standard with a thermoelectric fuse that activates the closing of the damper after the reaching or exceeding the ambient temperature of 72 C The actuator power circuit is interrupted and its spring closes the damper blade within 20 seconds B230T or G230T Fire damper with an activation mechanism wi...

Page 5: ...ction Depending on installation classification From both sides i o Repeated Opening Suitable for daily check procedure in a suitable environment Closing Opening Time Manually operated 10 s actuator operated 20 s Indicator Closed Open Manually operated Activation type H0 visually arrow on the mechanism and H2 with microswitches Actuator operated built in microswitches Activation Temperature for the...

Page 6: ...ed in the country in which the dampers are installed Revisions Determined by law in the country in which the fire dampers are installed Recommended at least every 12 months Allowed pressure 1200 Pa Declared blade tightness EN 1751 Class 3 as standard up to 500 Pa Declared housing tightness EN 1751 Class C as standard up to 500 Pa Conformity with EC directives 2006 42 EC Machinery Directive 2014 35...

Page 7: ...nly with one of them Legend P1 Damper casing P2 Damper blade P3 Manual mechanism P4 Actuator P5 Communication unit only for BST0 and GST0 activation types P6 Holder for communication unit only for B24T W and G24T W activation types P7 Thermal fuse P8 Bendable hangers P9 Duct connection sealings P10 Product label ...

Page 8: ...e Closure time and in allowable time Pass Operational reliability Manual mechanism 50 cycles Pass Actuator mechanism 10 200 cycles 0 to 90 Pass 10 000 cycles 45 to 60 Pass Fire resistance Resistivity depending on installation method and situation Integrity E EI60 ve ho i o S Insulation I Smoke leakage S Mechanical stability under E Maintenance of the cross section under E Durability of response de...

Page 9: ...50 Pa Size 100 Size 125 Size 140 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A 60 dB A 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A 60 dB A 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A F R60 H0 Pressure drop sound power level A weighted 400 600 800 1000 1200 1400m h 100 200 300 l s 5 10 20 Pa Size 160 Size 180 Size 200 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A...

Page 10: ...45 dB A 50 dB A 55 dB A 60 dB A F R60 B230T Pressure drop sound power level A weighted 1000 2000 3000 4000 5000 m h 500 1000 1500 l s 5 Pa Size 250 Size 315 Size 400 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A 25 dB A 30 dB A 35 dB A 40 dB A 45 dB A 50 dB A 55 dB A Legend ps Pa Pressure drop qv m3 h l s Air flow volume Δ Deviation...

Page 11: ... 0 087 0 094 0 103 0 115 0 130 0 150 0 176 Dimensions 145 45 45 R1 DN 2 220 310 80 H0 H2 90 B230T B 100 G230T G mm 50 Note H0 H2 Manual activation types B Belimo activation types G Gruner activation types Overhangs R1 mm DN mm 100 125 140 150 160 180 200 225 250 280 315 355 400 45 0 32 5 25 0 20 0 15 0 5 0 5 0 17 5 30 0 45 0 62 5 82 5 105 0 ...

Page 12: ...0 4 0 4 0 4 3 4 5 4 9 5 3 5 8 6 6 7 7 9 3 G230T 3 6 3 8 4 1 4 1 4 1 4 4 4 6 5 0 5 4 5 9 6 7 7 8 9 4 BST0 4 3 4 5 4 8 4 8 4 8 5 1 5 3 5 7 6 1 6 6 7 4 8 5 10 1 GST0 4 8 5 0 5 3 5 3 5 3 5 6 5 8 6 2 6 6 7 1 7 9 9 0 10 6 B24T B24T W B24T SR 3 5 3 7 4 0 4 0 4 0 4 3 4 5 4 9 5 3 5 8 6 6 7 7 9 3 G24T G24T W G24T SR 3 6 3 8 4 1 4 1 4 1 4 4 4 6 5 0 5 4 5 9 6 7 7 8 9 4 ...

Page 13: ...DC Belimo Actuator GST0 24V AC DC Supply comm unit 24V AC DC Gruner Actuator B24T W 24V AC DC Belimo Actuator Wire connector for comm unit G24T W 24V AC DC Gruner Actuator Wire connector for comm unit B24T SR 24V AC DC Belimo Actuator modulated 0 V 10 V G24T SR 24V AC DC Gruner Actuator modulated 0 V 10 V Example of the F R60 Fire Damper Ordering Code F R60 400 B24T SR Fire damper with nominal dia...

Page 14: ... a b 360 100 mm 100 mm EI 60 ho i o S c 125 mm 620 kg m3 110 mm 2200 kg m3 3H Hilti F R60 DN100 DN400 EI 60 ve i o S a b 360 100 mm 100 mm EI 60 ho i o S c 125 mm 620 kg m3 Notes a Flexible plasterboard wall b Concrete masonry cellular concrete rigid wall c Concrete cellular concrete rigid floor ceiling ve Vertical wall placement ho Horizontal floor ceiling placement ...

Page 15: ...e resistance required for product applications b That the same length thickness of penetration seal filling as approved is achieved This can be done by adding wall thickness around the damper to at least 200 mm from the opening c That this added thickness will have the same wall construction or additional layer layers of fire protective board are fixed to a flexible wall For a protruding shaft wal...

Page 16: ...f the damper s functional parts which could limit its correct functioning The best way is to cover the functional parts during installation The seepage of the filling material can be prevented by using plaster boards However these are not required for wet installation 6 If necessary uncover and clean the damper after installation 7 Check the damper s functionality Installation Distances According ...

Page 17: ...17 49 F R60 4 1 3 2 Y F2 120 mm Y1 2 1 F2 F1 100 mm 50 12 5 D 1 DN 100 DN 50 220 120 Y2 2 1 F2 F1 100 mm D 1 DN 100 DN 50 220 120 ...

Page 18: ...18 49 F R60 2 F2 1 3 Y 120 mm Y1 125 mm D1 DN 100 DN 220 120 50 F1 2 F2 1 Y2 125 mm D1 DN 100 DN 220 120 50 F1 2 F2 1 ...

Page 19: ...pening and Wall and or Ceiling Preparations D 1 100 mm 100 mm 625 mm A B C 4b 4d 4c 4d 4c 4a C B A ø D 1 4a 4a 12 5 mm 4c 50 mm 4d 50 mm 50 kg m3 100 mm ø D 1 3 øD1 125 mm 3 Damper Minimum Distances 75 75 200 200 mm ...

Page 20: ... concrete filling 1 Fire damper F R60 2 Bendable hanger part of the damper 3 Concrete masonry cellular concrete wall or ceiling 4 Flexible plasterboard wall 4a 2 layers of plasterboard fireproof plate type F EN 520 4b Vertical CW profiles 4c Horizontal CW profiles 4d Mineral wool for thickness cubic density see picture ...

Page 21: ...ening so that the damper blade is in the wall Use the bendable hanger 2 to secure the damper against the wall using a suitable screw F1 6 Avoid any damage or bend to the damper housing from the pressure of filling insertion 7 Apply fire resistive coating F6 at least 2 mm thick and 100 mm wide onto the exposed filling and wall edges evenly from both sides of the wall Do not apply this layer in the ...

Page 22: ...22 49 F R60 120 mm 120 mm 4 1 3 2 Y F4 F3 4 1 3 2 Y F4 F3 Y1 1 F3 100 mm 50 12 5 D 1 DN 100 DN 50 220 120 Y2 2 1 F3 F1 100 mm DN 50 220 120 100 D 1 DN 100 100 F4 2 F1 F4 ...

Page 23: ...23 49 F R60 2 F3 1 3 Y F4 120 mm 120 mm 2 F3 1 3 Y F4 Y1 125 mm D1 DN 100 DN 220 120 50 F1 2 F3 1 Y2 125 mm D1 DN 100 DN 220 120 50 F1 2 F3 1 100 100 F4 F4 ...

Page 24: ...arations D 1 100 mm 100 mm 625 mm A B C 4b 4d 4c 4d 4c 4a C B A 100 mm 625 mm 4b 4d 4c C B A D 1 D1 ø D 1 4a 4a 4a 12 5 mm 4c 50 mm 4d 50 mm 50 kg m3 100 mm ø D 1 3 øD1 125 mm 3 D 1 D1 100 mm 3 125 mm 3 D1 D1 Damper Minimum Distances 75 75 200 200 mm ...

Page 25: ... coating Promastop CC Promat at least 2 mm thick for exposed surfaces 1 Fire damper F R60 2 Bendable hanger part of the damper 3 Concrete masonry cellular concrete wall or ceiling 4 Flexible plasterboard wall 4a 2 layers of plasterboard fireproof plate type F EN 520 4b Vertical CW profiles 4c Horizontal CW profiles 4d Mineral wool for thickness cubic density see picture ...

Page 26: ...amper against the wall using a suitable screw F1 Wear protective gloves when handling the foam 4 Insert the barrel of the foam gun into the middle of the cavity between the damper and the opening and fill it completely with foam F5 pushed out foam can be quickly hand pushed back into the cavity 5 After the filling F5 solidifies though it will always remain partly flexible you can cut the excess fo...

Page 27: ...27 49 F R60 4 1 3 2 Y F5 120 mm Y1 2 1 F5 F1 100 mm 50 12 5 D 1 DN 80 DN 40 220 120 Y2 2 1 F5 F1 100 mm D 1 DN 80 DN 40 220 120 ...

Page 28: ...28 49 F R60 2 F5 1 3 Y 120 mm Y1 125 mm D1 DN 80 DN 220 120 40 F1 2 F5 1 Y2 125 mm D1 DN 80 DN 220 120 40 F1 2 F5 1 ...

Page 29: ...pening and Wall and or Ceiling Preparations D 1 100 mm 100 mm 625 mm A B C 4b 4d 4c 4d 4c 4a C B A ø D 1 4a 4a 12 5 mm 4c 50 mm 4d 50 mm 50 kg m3 100 mm ø D 1 3 øD1 125 mm 3 Damper Minimum Distances 75 75 200 200 mm ...

Page 30: ... CFS F FX HILTI 1 Fire damper F R60 2 Bendable hanger part of the damper 3 Concrete masonry cellular concrete wall or ceiling 4 Flexible plasterboard wall 4a 2 layers of plasterboard fireproof plate type F EN 520 4b Vertical CW profiles 4c Horizontal CW profiles 4d Mineral wool for thickness cubic density see picture ...

Page 31: ...30T BFL230 T 4 AC 230 3 5 1 1 6 5 Imax 4 A 5 ms G230T 340TA 230 05 5 AC 230 5 5 2 9 5 BST0 BFL24 T ST BKN230 24 4 AC 230 10 3 5 11 Imax 4 A 5 ms GST0 340TA 24 05 ST01 FSC UFC24 2 5 AC DC 24 8 5 4 11 B24T B24T W BFL24 T BFL24 T ST 4 AC DC 24 2 5 0 8 4 Imax 8 3 A 5 ms G24T G24T W 340TA 24 05 340TA 24 05 ST01 5 AC DC 24 6 5 2 9 B24T SR BFL24 SR T 4 AC DC 24 3 1 6 5 Imax 8 3 A 5 ms G24T SR 340CTA 24 0...

Page 32: ...of electric shock Microswitch Power Supply 125 250V AC or 12 24V DCElectric Parameters 3A Notes Switch off the power supply before working on any electrical equipment Only qualified electricians are permitted to work on the electrical system Power consumption must be observed Legend NO Blue cable colour C Black cable colour NC Grey cable colour ...

Page 33: ...er supply 230V AC 50 60 Hz Notes A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Parallel connection of several actuators possible Power consumption must be observed Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Gre...

Page 34: ...er supply 230V AC 50 60 Hz Notes A device that disconnects the pole conductors minimum contact gap 3 mm is required for isolation from the power supply Parallel connection of several actuators possible Power consumption must be observed Legend 1 Blue cable colour 2 Brown cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Gre...

Page 35: ...n the electrical system Actuator power supply AC 50 60 Hz DC 24 V Legend 1 Blue cable colour black for BF24 T 2 Red cable colour white for BF24 T S1 Violet cable colour white for BF24 T S2 Red cable colour white for BF24 T S3 White cable colour white for BF24 T S4 Orange cable colour white for BF24 T S5 Pink cable colour white for BF24 T S6 Grey cable colour white for BF24 T Tf Thermal fuse ...

Page 36: ... on the electrical system Actuator power supply AC 50 60 Hz DC 24 V Notes Supply via safety isolation transformer Parallel connection of several actuators possible Power consumption must be observed Legend 1 Black cable colour 2 Red cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse ...

Page 37: ...Status Function Yellow Flashing Damper moves OPEN Yellow On Damper OPEN Green Flashing Damper moves CLOSED Green On Damper CLOSED Yellow and Green Flashing at double frequency Fault Yellow and Green Off Power failure Notes Caution Main power supply voltage Parallel connection of several actuators possible Power consumption and switching thresholds must be observed Combination of power supply volta...

Page 38: ...ed will indicate an alarm A jumper has to be installed between S4 and S6 in the terminal where there is no actuator connected to indicate an opened position in the LED If the second connection is not activated via bus there will be no alarm signal in the bus system Legend A1 A2 Analogue Application Digital input for manual override is default Normally Open or selected via bus as Normally Open stan...

Page 39: ... Hz DC 24 V Notes Supply via safety isolation transformer Parallel connection of several actuators possible Power consumption must be observed Legend 1 Blue cable colour black for BF24 T in connector 1 2 Brown cable colour white for BF24 T in connector 1 S1 Violet cable colour white for BF24 T in connector 2 S2 Red cable colour white for BF24 T in connector 2 S3 White cable colour white for BF24 T...

Page 40: ... Supply via safety isolation transformer Parallel connection of several actuators possible Power consumption must be observed Legend 1 Black cable colour black for BF24 T in connector 1 2 Red cable colour white for BF24 T in connector 1 S1 Violet cable colour white for BF24 T in connector 2 S2 Red cable colour white for BF24 T in connector 2 S3 White cable colour white for BF24 T in connector 2 S4...

Page 41: ...work on the electrical system Actuator power supply AC 50 60 Hz DC 24 V Notes Supply via safety isolation transformer Power consumption must be observed Legend 1 Blue cable colour 2 Brown cable colour 3 White cable colour 5 Orange cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse ...

Page 42: ... work on the electrical system Actuator power supply AC 50 60 Hz DC 24 V Notes Supply via safety isolation transformer Power consumption must be observed Legend 1 Blue cable colour 2 Brown cable colour 3 Black cable colour 4 Grey cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse ...

Page 43: ...crews Remove the mechanism from the damper body Remove the remaining parts of the thermal link you wish to replace Press the spring with the nut against the mechanism Place the new thermal link on plastic hook and the spring hook simultaneously Check that the blade remained in closed position and that the axle indication is aligned Place the mechanism onto the dampers axis and base plate Fix the t...

Page 44: ...ve the actuator from the mechanism base plate Mark the shafts groove position Check the thermal fuse for damage and test if needed un click and replace the fuses bottom replaceable part insert the fuse s bottom part into the cavity on dampers body Fix the two fuse screws Check that the blade remained in closed position and that the axle indication is aligned Place the actuator with the same side p...

Page 45: ...45 49 F R60 A1 B1 B2 B3 C1 C2 A2 B5 B4 B3 A1 B1 B2 A2 i 5 5 A3 A4 ...

Page 46: ...n O the red crank needs to remain in the OPEN position and the microswitch for the open position indication must be pushed if installed Close the damper release the mechanism by pressing the release button P12 the red crank will adjust its indicator arrow P13 to point to the CLOSED position C and remain locked in this position then the microswitch for the closed position indication must be pushed ...

Page 47: ...ing Journal can be found in product s Documents section at design systemair com Immediately after the installation and activation of the damper it needs to be checked under the identical conditions as apply to the above mentioned 12 month inspections The visual check ensures that visible damage to the inspected damper parts are seen Externally the damper housing and the activation mechanism are ch...

Page 48: ...e as part of the regulation system where needed 10 Inspection of whether the damper remains in its standard operating position 11 The damper is usually part of a system In such case the whole system needs to be checked as described in its operation requirements published by the builder of the system Supplement Any deviations from the technical specifications contained in SystemairDESIGN and the te...

Page 49: ...Systemair DESIGN 2021 03 17 HandBook_F_R60_en GB AFD5D334 DD53 44A3 B3AF F2074D65249A ...

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