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SYNERGY UW CUTTING /WELDING SAFETY ISOLATION SWITCH # SY-BRUW-CWS

Now you are ready to connect the welding cables to the 
diver side on the Firefly unit. You will note that on this side 
of the panel as well as the usual +/- polarity symbols, you 
will also see instructions on how to change polarity. All 
polarity changes 

MUST ONLY

 be made from the diver side 

of the panel. To deliver positive (+Ve) polarity to the stinger 
(electrode holder) connect the stinger cable to the terminal 
marked [A]. To deliver negative (-Ve) polarity to the stinger 
cable, connect the stinger cable to the terminal marked [B].

DO NOT ALTER THE CABLES FROM THE WELDING MACHINE 
SIDE OF THE PANEL, OR CHANGE THE CABLES ON THE 
WELDING MACHINE.

The Synergy Safety isolation switch is fitted with an approved 400-amp, dual pole switch; the duty 
cycle of which is as shown on the data label, affixed to the panel (see copy below). As the switch is 
fitted in an enclosed space, the duty cycles are adhered too, otherwise serious overheating may 
occur. If you notice the unit getting hot during operational use, then allow an extended cooling 
period to take place.

It is important to ensure you use the correct sire of welding cable for the selected current. 
However, please note voltage drop may also need to be taken into account, as the size and length 
of the welding cable used may also need to be considered. Typical current ratings data for use with 
copper welding cables manufactured in accordance with BSEN 50525-2-81:2011 are shown below.

Additional Technical Data:

Nominal Area

2

mm

16

25

35

50

70

95

120

150

Current ratings measured in Ampere for copper conductors

for a single cycle maximum duty cycle per-cent

100%

135

180

225

285

355

430

500

580

85%

145

195

245

305

385

470

540

630

60%

175

230

290

365

460

560

650

750

35%

230

300

375

480

600

730

850

980

Summary of Contents for SY-BRUW-CWS

Page 1: ...AFETY ISOLATION SWITCH SY BRUW CWS PRODUCT CERTIFICATE EC Attestation of Conformity In Compliance with following Directives Machinery Directive 2006 42 EC Low Voltage Directive 2014 35 EU Pressure Equ...

Page 2: ...e connected to the panel plug side as marked on the panel TO WELDING PLANT Ensure you connect like for like matching the polarity symbols to the welding power source Once the cables from the welding p...

Page 3: ...vertical direction to make it HOT and push down to make it COLD NOTE 2 When using the on off knob do not use excessive force particularly when making COLD as the switch will operate with the minimum o...

Page 4: ...of which is as shown on the data label affixed to the panel see copy below As the switch is fitted in an enclosed space the duty cycles are adhered too otherwise serious overheating may occur If you n...

Page 5: ...e The links to the following file numbers NRNT2 E181430 and NRNT8 E181430 NOTE Access to the UL site has changed you will now have to register to utilize this website although this can be done free of...

Page 6: ...degrees C The voltage drop across the unit was 397mV and the switch performed satisfactorily during the test Enclosure are available in three models large and small steel and a utility case Material...

Page 7: ...SYNERGY INFRASTRUCTURE...

Page 8: ...4 00971505648178 00447951966260 www synergyequipment com ram synergyequipment com info synergyequipment com SYNERGY UW CUTTING WELDING SAFETY ISOLATION SWITCH SY BRUW CWS PRODUCT CERTIFICATE EC Attest...

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