background image

 

 

19 

10. INSPECTION AND MAINTENANCE BEFORE RIDING 

 

§

CHECKING AND CHANGING FUSES 

§

 

Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the 
same specified amperage rating (10A&15A). Using a fuse of more than 10A&15A amperes, a brass or iron 
wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. 

y

  Remove the storage box, and you’ll find the fuse holder near battery. 

y

  Open the fuse box cover, and pull out the fuse.    Check it for damage or broken. 

y

  Fuses must be firmly secured with wire connectors when replacing. Loose connections will result in 

overhead and damage. 

y

  Use only parts having the specified specification to replace electrical components such as light bulbs. 

Using parts not having the specified specifications for replacement may cause the fuse to blow and 
over-discharge the battery. 

y

  Avoid spraying water directly on or around fuse box when washing the motorcycle. 

y

  If the new fuse burn out quickly again, please check the faulty reason before replace it again.

 

Take 

your motorcycle to your dealer for an inspection if a fuse is blown by unknown causes. 

 
 

 

 

 

 

§

CHECKING THE TURN SIGNAL LIGHTS AND HORN 

§

 

y

  Turn the ignition switch key to the “ON” position. 

y

  Turn on the turn signal light switch, and make sure that the front & rear and left & right signal lights 

flashes and also check if the warning buzzer sounds. 

y

  Check turn signal light covers if they are dirty, crack, or loosen. 

y

  Press horn button to check if it works. 

 CAUTION:  

y

  Specified specification bulbs should be used for turn signal lights.    Otherwise, the normal 

operation of turn signal lights will be affected. 

y

  Turn on the turn signal light before turning or switching lane to warn driver of vehicles behind. 

y

  Turn off the turn signal light immediately by pressing its button down after using.    Otherwise, the 

flashing of twin signal lights may confuse the drivers of vehicles behind. 

 

§

CHECKING THE FRONT AND REAR LIGHTS 

§

 

y

  Start engine and turn on the head lamp switch.    Check if head lamp and rear lamp come on. 

y

  Check the brightness and direction of front light by wall to see if it is correct. 

y

  Check the head lamp cover if it is dirty, crack, or loosen. 

§

CHECKING THE BRAKE LIGHT 

§

 

y

  Turn the ignition switch key to the “ON” position, hold the hand-braking levers for front and rear wheels.   

Check if the brake lights come on. 

y

  Check the brake light cover if it is dirty, crack, or loosen. 

 CAUTION:  

y

  Use only specified specification bulbs, do not use bulbs with different specifications to avoid 

damaging electrical system, burning out bulbs, and discharging the battery. 

y

  Do not modify or add other electrical components to prevent over load or short circuit which may 

result in a fire and burn down the motorcycle in serious cases. 

 

 

 

INSTALLATION

 

Press in from above

 

REMOVE

 

 

Wire

 

Fuse connectors

Summary of Contents for Tonik 125

Page 1: ...drive off 12 The control of throttle valve handle 12 Parking method 12 10 Inspection and maintenance before riding 13 Routine inspection 13 Engine oil inspection and change 13 Fuel inspection 14 Tran...

Page 2: ...ark plug 20 Checking the air cleaner 20 11 When there is an abnormal condition or a trouble 21 Diagnosis when engine does not start 21 12 C D I electrical ignition system 21 13 Suggestions on engine f...

Page 3: ...ler High Low beam Turn signal Horn switch Tail brake light Fuse CDI Battery Air Cleaner Oil level Front turn signal light Helmet hook Storage box Kick starter pedal Main stand Ignition switch Rear bra...

Page 4: ...newly bought motorcycle very carefully but after they became familiar with their motorcycles they tended to become reckless which may result in an accident To remind you y Please wear a safety helmet...

Page 5: ...ffects the riding safety Therefore do not overload your motorcycle CAUTION y Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire y...

Page 6: ...tch when it is turned on y Fuel Meter The pointer in this meter shows how much fuel remains in the tank When the pointer stays position it means full of gasoline in the fuel tank The pointer stays pos...

Page 7: ...l gasoline position counter clockwise y Then the fuel tank cover can be open You can fill gasoline in the fuel tank CAUTION y Never operate the ignition switch key when the motorcycle is running To tu...

Page 8: ...With the main switch on press this button while holding the front or rear brake lever will start the engine CAUTION y Release this button immediately after engine has been starter and never press the...

Page 9: ...he turn signal light button to the original position Left side turn signal light flashing means you intend to make a right turn Right side turn signal light flashing means you intend to make a left tu...

Page 10: ...n down the motorcycle y Make sure the cap has been tighten properly BRAKE y Avoid unnecessary sudden braking y Use front and rear wheel brakes simultaneously when braking y Avoid brake continuously fo...

Page 11: ...top and wait for 10 seconds before start it again y It is harder to get the engine started after the motorcycle has been left idle for a long time or after refueling only after the fuel has been deple...

Page 12: ...drivers of vehicles behind y When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to the OFF position to shut off the engine 4 Get off the...

Page 13: ...mirror Is it operated properly Do lights come on Can it be seen clearly from behind Tightness of Main Components Are screws nuts loosen Abnormal Points Do the previous troubles still exist CAUTION y...

Page 14: ...efilled check the engine for leaks and refill it again y Keep away from spark and flames when refilling the oil FUEL INSPECTION y Turn main switch key to ON position and check fuel gauge s needle rang...

Page 15: ...el is spongy when press the foot braking pedal forcefully Adjustment Drum type y The indentation of brake adjustment nut must be aligned with the pin see below figure y Turn the adjustment nut on brak...

Page 16: ...brake fluid 1 Loosen the screws and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 3 Remov...

Page 17: ...on off with a steel brush or a piece of sandpaper y Install battery cable after cleaning and apply a thin coat of grease on the terminals y Install battery in reverse order of removal y The motorcycle...

Page 18: ...nt cause that results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION y Perform this check with engine shut off and ignition switch k...

Page 19: ...ront rear and left right signal lights flashes and also check if the warning buzzer sounds y Check turn signal light covers if they are dirty crack or loosen y Press horn button to check if it works C...

Page 20: ...1 2 1 2kmf m WARNING The engine is very hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer...

Page 21: ...f there are no problems with the above items and engine still can not be started 12 C D I ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C D I system to...

Page 22: ...Rapidly rotate the throttle valve handle or release the clutch lever may cause the motorcycle moving forward suddenly and it is very dangerous y Make sure the side parking stand is spring back complet...

Page 23: ...on I 19 Cam Chain ignition time I I 20 Valve clearance I I 21 Shock absorbers I I 22 Front rear suspension I I 23 Main side stands I I L 24 Crankcase Blow by system PCV I I 25 Clutch disk I 26 Brake m...

Page 24: ...type Transmission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm 2 for 1 person 2 25kg cm 2 for 2 persons Front brake Disk type 160...

Page 25: ...ansmission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm2 for 1 person 2 25kg cm2 for 2 persons Front brake Disk type 160 mm Rear...

Page 26: ...ission C V T Front tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm2 for 1 person 2 25kg cm2 for 2 persons Front brake Disk type 160 mm Rear brak...

Page 27: ...ont tire 90 90 10 Rear tire 90 90 10 Wheel Aluminum Tire pressure Front STD 2 00 kg cm 2 Rear STD 2 00kg cm 2 for 1 person 2 25kg cm 2 for 2 persons Front brake Disk type 160 mm Rear brake Drum type 1...

Reviews: