EN
SolidFlow
Monitoring of solids
Page 1: ...EN SolidFlow Monitoring of solids ...
Page 2: ...the Sensor 5 4 4 Mounting of the Evaluation Unit 8 4 5 Overview of the Optional Use of the C Box 9 4 6 Use in Ex Hazard Array 10 5 Electrical Connection 11 6 Commissioning 12 7 Menu Structure of SolidFlow 14 8 Menu Parameters 16 9 Connection Examples 25 9 1 Digital Input 25 9 2 Impulse Output 25 10 Additional Information for the Use of FME 300 Unit with a C3 Box 26 11 Maintenance 28 12 Warranty 28...
Page 3: ...ewest microwave technology The sensor is usable in metal ducts Through the coupling of the microwave in the duct it is created a homogenous measured field The microwave energy is being reflected by the solid particles and received by the sensor These signals are evaluated in frequency and amplitude Because of the selective frequency evaluation only moving particles are measured The measuring signa...
Page 4: ...ctions Warning This symbol in the operating instructions marks actions which may represent a danger for life and limb of persons when carried out in an inexpert manner Attention All actions which may endanger objects are marked with this symbol in the operating instructions 3 3 Operational Safety The measuring system must be installed by trained and authorised personnel only Switch of the supply v...
Page 5: ...l or inclined ducts the sensor should be mounted from top In case of duct diameters greater than Ø 200 mm or a special application one has to install up to three sensors which are located 120 mm apart from each other and moved by 120 towards each other The distances are valid for the vertical and horizontal installation position Follow the necessary distances of valves bows fans or cellular wheel ...
Page 6: ...e union nut Fig 5 Installation of the sensor accommodation and the dummy plug Distance washer 1 mm O ring type sealing ring 36 x 3 Sensor accommodation Union nut Circlips for shafts Dummy plug q q q q q q q Fig 5 Installation of the sensor accommodation and the dummy plug It s important that the sensor does not intrude into the duct because otherwise the front end of the sensor will be worn by abr...
Page 7: ...ation O ring type sealing ring 36 x 3 Distance washer 1 mm Circlip for shafts 20 x 1 2 Distance washer 1 mm Union nut Sensor q q q qq q q 1 2 Lock the sensor with the union nut dust proof and fix the sensor Fig 6b Adjustment of the sensor Flow direction Make sure you install a drip loop with the cable anywhere it may get wet to prevent water flow from reaching the sensor ...
Page 8: ...g 8 Field housing C Box optional 4 4 Mounting of the Evaluation Unit The whole electronic equipment can be installed at a maximum distance of 300 m from the sensor The housing is prepared for wall mounting 90 120 244 254 237 Sensor Evaluation Unit PG11 98 86 36 64 ...
Page 9: ... 2 meters The C Box contains additional safety devices and terminal resistors to guarantee the communication over the ModBus between the sensor and the evaluation unit even over longer distances Sensor C Box Evaluation Unit 2 m cable of the sensor manufactures firmly up to 300 m at sufficient conductor cross section 4 5 Overview of the Optional Use of the C Box ...
Page 10: ...mmable type of dust IP Code 65 Maximum surface temperature 84 C with Ta 60 C Marking GasEx II 1 2D Ex tD A20 21 IP 65 T84 C II 2G Ex d IIC T5 T3 Group of equipment 2 Equipment category 2 Zone 1 For combustible mixtures from air and inflammable type of gas IP Code 65 Allowable process temperature 0 to 150 C Class of temperature T3 Maximum surface temperature 84 C with Ta 60 C Ex hazard array DustEx...
Page 11: ...Close C Potential free Relay COM Common Conductor NC Potential free Relay NC Open RS 232 RX RS 232 Intersection Data TX RS 232 Intersection Data GND RS 232 Intersection Ground D out Digital Output Digital Output RS 485 B RS 485 Intersection Data B A RS 485 Intersection Data A GND RS 485 Intersection Ground D in1 Digital Intersection 1 Digital Intersection 1 D in2 Digital Intersection 2 Digital Int...
Page 12: ...t corner of the the Menu touch screen panel Now press approx 5 seconds until the menu appears If the temperature indication is activated the button for the temperature indication is in the upper right corner in this case must be changed into the temperature indication first in order to be able to access the menu Basic Function It is sufficient to carry out a two point calibration normally min and ...
Page 13: ...ulse unit So there will be one pulse every 100 kg Note please make sure that the indicated pulses do not exceed 50 pulses per second After changing the pulse configuration you will have to do a total reset of the evaluation unit by interrupting the power supply a few seconds Otherwise the changing wouldn t be activated Digital Input All digital inputs may be used for a reset of the totalizer Syste...
Page 14: ... Alarm 10 to 110 in phys Units 2 3 Alarm Dead Time Range 0 1 99 9 s 2 4 Alarm Hysteresis 0 1 99 9 2 5 Operation Mode Choose Working Static Current Principle 2 6 Alarm Sensor Malfunction Choose on off 3 Analog Output 3 1 Beginning of Measuring Range Range 0 22 mA Standard 4 mA 3 2 End of Measuring Range Range 0 22 mA Standard 20 mA 3 3 MIN Point Range 0 22 mA Standard 3 mA 3 4 MAX Point Range 0 22 ...
Page 15: ... Raw Value Adjust Initial Value 5 Impulse Output 5 1 Number of Impulses Mass Unit Range 0 01 99 9 6 Digital Input 6 1 Digital Input 1 6 1 1 Function Choose None Totalizer Reset 6 1 2 Direction of Action Choose Current Without Current 6 1 3 Filter Time Range 0 1 99 9 s 6 2 Digital Input 2 6 2 1 Function Choose None Totalizer Reset 6 2 2 Direction of Action Choose Current Without Current 6 2 3 Filte...
Page 16: ...the Totalizer Choose h min s s per second min per minute h per hour With and select according to the display with leave the menu without any change with transfer the entry and leave the menu level 1 4 Decimal Point Adjust the digit in the display With and shift the comma is without function here and with transfer the entry and leave the menu level 1 5 Beginning of Measuring Range Enter the respect...
Page 17: ...ve the menu without any change with transfer the entry and switch to a deeper menu level 2 1 Type of Alarm None min max With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 2 2 Value of Alarm Threshold value Range 10 110 of the measuring range in phys units With leave the menu without any change with transfe...
Page 18: ...rror Reaction by sensor error to the alarm and current output On Off With and select according to the display with leave the menu without any change with transfer the entry and leave the menu level 3 ANALOG OUTPUT With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 3 1 Starting Range Value for the output mi...
Page 19: ... leave the menu level 3 5 Threshold Value Value for alarm Sensor error or internal alarm at the same time Rel 3 goes down Range 0 22 mA Standard 3 mA With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 3 6 Filter Time Adjustable damping for the current output Range 0 1 999 9 s Standard 1 s With set the value to 0 0 to start e...
Page 20: ...range from 0 01 to 9 99 Setting is 1 0 With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 4 2 Calibration Filter Damping filter for setting unsteady signals during the calibration Has no effect on output and display 0 1 to 999 9 s With set the value to 0 0 to start enter the numbers of the measuring range with transfer the e...
Page 21: ... initial value to the value displayed 4 4 5 Calibration Point N Measuring Value Only necessary if you are disturbed by the non linearity see diagram on the right side The measuring points of the nominal characteristic curve will be typed in and calibrated to the actual characteristic curve The customization will be done by the evaluation unit The output values are linear Measuring value in phys un...
Page 22: ...try and switch to a deeper menu level 6 1 Digital In 1 For connection examples see paragraph 9 1 With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 6 1 1 Function No function external reset of totalizer With and select according to the display with leave the menu without any change with transfer the entry ...
Page 23: ...leave the menu level 7 2 ModBus Address ModBus address in RTU Mode slave Selectable address 1 255 With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 7 3 Contrast Display contrast for a better legibility With and adjust fast with and adjust slowly to the contrast required with transfer the entry and leave the menu level with ...
Page 24: ...lue do not represent the temperature of product With and select according to your significance with leave the menu without any change with transfer the entry and leave the menu level 7 7 Total Counter Switches the totalizer on off With and select according to your significance with leave the menu without any change with transfer the entry and leave the menu level 8 Storage Only with change and lea...
Page 25: ...Operating Instructions 25 9 Connection Examples 9 1 Digital Input UST 9 2 Impulse Output R Ub 0 7 V l RV UST 1 6 V 20 mA 2 kW Open 0 V Closed Ub 0 7 V Open Ub Closed 0 7 V Open Collector Open Collector ...
Page 26: ...ions 26 10 Additional Information for the Use of a FME 300 Unit with a C3 Box Connection Evaluation Unit C3 Box 2 m max 300 m Each sensor is recognized by its own address The address is signed on the sensor rating plate ...
Page 27: ...calibration 4 4 Calibration Sensor 1 4 4 1 Sensor on Off 4 4 2 Calibration Factor Sensor 4 4 3 Calibration Point 1 Value 4 4 4 Calibration Point 1 Raw Value 4 4 5 Calibration Point 2 Value 4 4 6 Calibration Point 2 Raw Value analogue for all further calibration points 4 5 Calibration Sensor 2 like sensor 1 4 6 Calibration Sensor 3 like sensor 1 The calibration of each sensor is to be done as it is...
Page 28: ...ot develop at the delivery article especially SWR is not responsible for escaped profit or other financial damages of the customer 13 Trouble Shooting Warning The electrical installation must only be checked by expert personnel Problem Cause Measure Measuring system does not work Power supply interrupted Check the power supply Break of a cable Check the connecting cables for a possible break of a ...
Page 29: ...curacy 2 5 in calibrated range Evaluation Unit Supply voltage 110 240 V AC 50 60 Hz optional 24 V DC Power consumption 20 W 24 VA Current consumption Max 1 A 24 V Protection category IP 65 to EN 60 529 10 91 Operating temperature 10 45 C 14 113 F Enclosure dimensions 225 x 237 x 174 W x H x D Weight Approx 2 5 kg Additional data Cable glands 3 x M16 4 5 10 mm Ø Screw terminals 0 2 2 5 mm AWG 24 14...
Page 30: ...EN SolidFlow Monitoring of solids Quick Start Guide ...
Page 31: ... is started by an invisible key in the bottom left hand corner of the touch screen panel Now press approx 5 seconds until the menu appears If the temperature indication is activated the button for the temperature indication is in the upper right corner in this case must be changed into the temperature indication first in order to be able to access the menu It is sufficient to carry out a two point...
Page 32: ...ion 7 8 9 Cal Factor 4 5 6 1 0 1 2 3 C 0 8 C GTS Inc PO Box 799 Shalimar FL 32579 Ph 850 651 3388 Fx 850 651 4777 Email info onthelevel com Website www onthelevel com Once you set your calibration points achieve a two runs of material and note the results Weigh your material and calculate the difference Once you know the difference go to back to menu 4 1 and adjust in the difference in a percentag...
