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REPAIRING THE BLADE DRIVER ASSEMBLY

Bearings are sealed. They can 
be driven out and new ones 
pressed in for repairing the 
spindle assembly. It can also 
be purchased as a unit for 
easier repair.

Since there are no hubs on our 
pulleys, this Belleville washer 
is important to apply friction 
between the nut and the 
pulley to turn the shaft. Make 
sure the outer lip is down to 
best contact the pulley.

Pulley does not have a hub. 
When removing, lift it off 
like a washer, no gear 
puller is needed.

Torque top nut to 235 
ft/lbs.Replacing this nut 
each time it removed is 
recommended.

Spacer used to align the blade 
pulley to the engine pulley.

Spacers are used between the 
bearings to bear the torque 
applied on the spindle bolt. 

Washer is used to separate the 
outer race of the bearing from 
the stomp jumper.

Torque this nut to 120 ft/lbs 
to keep blades from 
tightening on the bolt during 
use.

Do not tighten against this 
washer. The blades need to be 
able to swing freely.

Insert the blade bolt through the blade and washer, then thread into the nut 

welded on top of the stump jumper. Bring the bolt up snug to the blade then back it out 
about half a turn. Tighten the locking nut on this bolt as it comes up above the welded nut 
on the stump jumper. Torque this nut to 120 ft/lbs. If the nut is not secure enough, the bolt 
will have a tendency to tighten on the blade and will eventually lock solid. It is imperative 
that this blade swing freely on this bolt. When the blade locks up, the blade system gets out 
of balance and the mower will shake violently and eventually break the deck around where 
the spindle is mounted. 

When doing major repairs on the under side of the deck, it might be easier 

to tilt the deck on its front end. The only safe way to tilt an engine is with the spark plug 
upward. That position allows the oil to go to the back of the crankcase and not forward past 
the rings and into the combustion chamber. Also try to do the work while the gas is low in 
the tank. Remove the hitch from the deck to make it easier to tilt the mower forward.

Summary of Contents for POLB10544HD

Page 1: ...REPAIR MANUAL ROUGH CUT 44 TRAIL CUTTER Swisher Mower Co Warrensburg MO...

Page 2: ...al is limited to ninety 90 days from the date of original purchase 3 Limitations This warranty applies only to products which have been properly assembled adjusted and operated in accordance with the...

Page 3: ...ENTS 1 If engine won t crank 2 Engine cranks but won t start 3 Wiring diagrams 4 Identification of wiring 5 Deck belt adjustment procedure 6 Repairing the blade driver assembly 7 Replacement parts qui...

Page 4: ...oid If engine does not crank Battery may be weak or dead Starter may be bad Battery cables may have bad connections Do not go to Test 2 until this test gives results TEST 3 If engine did crank in the...

Page 5: ...as in the throat of the carburetor If no gas check to see if choke is working properly If all above checks show positive carburetor must have an internal problem Remove and clean the carburetor ENGINE...

Page 6: ...10299 RECOIL START WHRT44 1 WIRING DIAGRAMS...

Page 7: ...ine starter Red wire goes to the same terminal on solenoid as the positive battery cable Gray wire goes to the ignition switch Black wire goes to the ignition switch Black wire goes to the engine plug...

Page 8: ...bracket counter clockwise Always check the operation of the blade brake on the spindle pulley after the adjustment since they are both affected by the adjustment of the cable The stopping point has to...

Page 9: ...blades need to be able to swing freely Insert the blade bolt through the blade and washer then thread into the nut welded on top of the stump jumper Bring the bolt up snug to the blade then back it ou...

Page 10: ...4872 Blade driver assembly B527 Belt idler 9043 Starter solenoid 3623 Ignition switch for 12V start KSM Ignition switch for recoil start BR20CC Blade engagement cable 10385 Wiring harness or recoil s...

Page 11: ...at the beginning of our 2006 production It was specifically written for those models built after January 2006 For those models built before that time refer to the owners manuals for specific parts or...

Page 12: ...ll engine parts may be ordered from the nearest dealer of the engine supplied with your mower WHEN ORDERING PARTS PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE PRODUCT 44 TRAILCUTTER SERIAL NUMBER _...

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