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PVD2000 / PVS / PVM 

D

ok

: 101503A

-GB  1931

PERIODIC MAINTENANCE OF FLEXIBLE SHAFT AND POKERS

1. To do the maintenance works in the transmission and poker, firstly disconnect of the motor.

2. In all maintenance operations, original parts will be used.

3. To check the wear of the poker controlling the outside diameter and length of the poker. Replace the 

housing or cap when the diameter or length in the least point is less than the specified in the table according 

to the model.

4. Lubricate the shaft every 100 working hours. The recommended quantity is 25 g per meter. Do not over 

lubricate, it could cause the grease penetrate into the poker; Do not clean the shaft with solvent. The grease 

recommended is STABURAGS N-4 of the brand KLÜBER

5. When the length of the shaft is not equal to the hose (+-10 mm) it is necessary to repair before producing a 

bigger breakdown.

6. Every 300 hours of working is recommended to change the lubricant of the poker.   

7. To do a maintenance follow the following steps:

-  Flush the parts with solvent and wipe all part. 

-  Examine bearings, seals and hex driver. If inspection reveals that grease of   transmission has penetrated   

into the head, the oil seals need replacement. When replacing seals, mount them back to back (neoprene seal 

lips face away from each other).

-  The purpose of the seals is to keep the oil of the head in, and the flexible shaft grease out. Be careful not 

to damage the polished surface where the seal goes. When the seals are dismounted it is recommended to 

change it.

-  Fill the cavity of the cap with a light oil non-foaming SAE40 or equivalent.

-  Apply sealant before assembling and fix the O ring. Tighten and clean the excess sealant. It is important all 

the parts are tightened to avoid water and cement try to get into the head.

8. After maintenance job and service, all the parts must be assembled correctly. 

9. Every 12 months or more frequently, depending on the usage conditions. It is recommended an inspection 

be done by an authorized dealer.

ELECTRIC EQUIPMENT PVD2000
ELECTRIC WIRINGS AND ELECTRIC COMPONENTS

                                            

NOTE:

All cables should be properly adapted to the housing 

provided in the housing before closing the two cover 

parts.

1. PLUG 

2. SWITCH CABLE. 1.5 mm

3. SWITCH CABLE. 1.5 mm

2

4. EARTH CABLE (GREEN-YELLOW)

5. CAPACITOR

6. SWITCH

7. MOTOR-SWITCH CABLE 1.5 mm

8. MOTOR-SWITCH CABLE 1.5 mm

9. WINDING FIELDS

10. CONNECTION TO BRUSHES

 

Summary of Contents for PVD 2000

Page 1: ...PVD 2000 PVS PVM USER MANUAL IN ORIGINAL Dok 101503A GB 1931 ...

Page 2: ...NICAL DATA 7 HOW IT WORKS 7 8 FIELD OF APPLICATION 9 PREPARATIONS AND OPERATING CONDITION 10 MAINTENANCE 11 PERIODIC MAINTENANCE OF MOTOR 11 PERIODIC MAINTENANCE OF FLEXIBLE SHAFT AND POKERS 12 ELECTRIC EQUIPMENT 12 FAULTY TRACING DRIVE UNIT 13 FAULTY TRACING FLEXIBLE SHAFT AND POKERS 13 NOTES 14 EC DECLARATION OF CONFORMITY 15 ...

Page 3: ...the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine OPERATION PRECAUTIONS If a warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injurie...

Page 4: ...gulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable o...

Page 5: ...eriods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the m...

Page 6: ...ncrease in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and...

Page 7: ...ker diameter 7 000 RPM Weight 5 4 KG Feeder cable 0 5m TECHNICAL DATA POWER UNIT PVD 2000 FLEXIBLE SHAFT AND POKER VIBRATOR HOW IT WORKS The flexible shaft connected to the drive unit SVM sends transmit the movement to an eccentric weight placed inside the poker head During the vibration the compaction of the concrete begins LENGTH mm MODEL WEIGHT Kg CENTRIFUGUE FORCE Kg FREQUENCY V P M CAPACITY m...

Page 8: ... m s2 acc to ISO 5349 measured value at 1 m of the poker HOSE 25 32 40 48 58 1m 1 031 1 112 1 290 1 438 1 438 2m 0 694 0 764 0 868 0 968 0 968 3m 0 599 0 632 0 751 0 836 0 836 Position of holding the hose from the poker Effective value of vibration in HOSE m s2 Speed of motor 12000 rpm LENGTH mm MODEL WEIGHT Kg 1 0 PVS 1 alt PVS 1 32 3 0 2 0 PVS 2 alt PVS 2 32 4 0 3 0 PVS 3 alt PVS 3 32 5 0 4 0 PV...

Page 9: ...lls the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibr...

Page 10: ... the poker on the screwed end of the transmission up to fasten with spanner left threaded 3 Do not make sharp bends on the flexible shaft during operation 4 Do not over lubricate the inner flexible shaft 5 Do not keep working the poker out of the concrete more than 5 minutes 6 Do not restrict the movement of the poker during the work 7 Do not stop the poker inside the concrete 8 Change the wear pa...

Page 11: ...e used 4 A periodic lubrication of the converters bearings is not necessary 5 Every 100 hours carbon brushes should be inspected They should be changed if effective length is less than 5 mm 6 Clean the ventilation vents in the front and back part of the motor periodically to avoid overheating 7 Check that the filter is situated in the air intake under the switch If it is soiled change it To do thi...

Page 12: ...spection reveals that grease of transmission has penetrated into the head the oil seals need replacement When replacing seals mount them back to back neoprene seal lips face away from each other The purpose of the seals is to keep the oil of the head in and the flexible shaft grease out Be careful not to damage the polished surface where the seal goes When the seals are dismounted it is recommende...

Page 13: ... brushes 2 Defective bearings 3 The rotor might be touching the stator 4 Outer cladding broken or has loose bolts FAULTY TRACING DRIVE UNIT FAULTY TRACING FLEXIBLE SHAFT AND POKER PROBLEM CAUSE SOLUTION The motor works with overload and become overheated 1 Head is over lubricated with oil 2 To much or to less grease in the shaft 3 Failure on the seal the transmission grease have escaped to the tub...

Page 14: ...14 PVD2000 PVS PVM Dok 101503A GB 1931 NOTES ...

Page 15: ...2 Ljungby 1 Category PokerVibrator 2 Type PVD2000 PVS PVM The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockvägen 3 SE 34132 Ljungby Hans Holmlund Product Manager ...

Page 16: ...SWEPAC AB Address Blockvägen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se ...

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