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9

PVD2000 / PVS / PVM

D

ok

: 101503A

-GB  1931

A prerequisite for the finished floor to meet the quality requirements is to properly treat the fresh concrete. 

During poker vibration, concrete is submitted to vibration which will force trapped air to the surface making 

concrete homogeneous.

It is recommended that the slab be always poker vibrated if the thickness exceeds 100 mm or if the slab is 

double reinforced. The next step is therefore to thoroughly compact concrete with a poker vibrator.

The poker size should be adapted to the density of reinforcement and concrete thickness. Care is required at 

rails, forms and stop ends. Introduce the vibrator vertically in the concrete mass without moving it horizontally. 

Do not transport concrete with a poker vibrator. This would increase the risk of over vibration. 

Always start by leveling vibration. Make short pokes in order to level high spots. The concrete vibrator 

should be introduced into the mass at regular intervals. The interval should be from approximately 8 times 

the diameter of the poker. Duration of each insertion shall be inside 5-15 seconds. The time in vibrating the 

different layers should not be big to avoid cold joints. Do not push or force the vibrator into the mass, it could 

be stuck in the reinforcements.

Always remove the poker vertically with movements upwards and downwards so the concrete fills the empty 

space again. Do not switch off until you stop the vibration completely. Se speed of removing is approximately 

8 cm per second. 

 

The time is shorter for a fluid mass; a vibration in excess can produce segregation. It is considered the concrete 

to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles, 

as well a change in the noise of the vibrator is produced. Keep a distance of 7 cm minimum from any walls or 

form works.

Choose the type of vibrator adequate to the dimensions of the structure to vibrate, the distance among the 

reinforcement and the slump cone. It is recommendable to have an additional concrete vibrator.

Before starting, check that the concrete vibrator is in good condition and it works correctly. Use the means of 

safety and protection.

Pour the concrete in the structure avoiding high heights. Try to pour leveled the concrete. The thickness of 

every layer should be less than 50 cm, The recommendation is between 30 and 50 cm.

In order to vibrate slabs, the poker has to be kept oblique so that the contact superficies with mass is bigger 

and the compacting effect is better.

FIELD OF APPLICATION AND USE OF CONCRETE VIBRATOR

Do not keep the concrete vibrator out of the concrete during longer periods. Stop it during 

residence in the concrete vibration. The concrete slab is working as a cooler for the 

vibrator tub and if this not is respected, a break down will appear inside a shorter period 

with operating lost and unnecessary cost for the owner.

Follow the maintenance instructions.

Summary of Contents for PVD 2000

Page 1: ...PVD 2000 PVS PVM USER MANUAL IN ORIGINAL Dok 101503A GB 1931 ...

Page 2: ...NICAL DATA 7 HOW IT WORKS 7 8 FIELD OF APPLICATION 9 PREPARATIONS AND OPERATING CONDITION 10 MAINTENANCE 11 PERIODIC MAINTENANCE OF MOTOR 11 PERIODIC MAINTENANCE OF FLEXIBLE SHAFT AND POKERS 12 ELECTRIC EQUIPMENT 12 FAULTY TRACING DRIVE UNIT 13 FAULTY TRACING FLEXIBLE SHAFT AND POKERS 13 NOTES 14 EC DECLARATION OF CONFORMITY 15 ...

Page 3: ...the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine OPERATION PRECAUTIONS If a warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injurie...

Page 4: ...gulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable o...

Page 5: ...eriods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the m...

Page 6: ...ncrease in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and...

Page 7: ...ker diameter 7 000 RPM Weight 5 4 KG Feeder cable 0 5m TECHNICAL DATA POWER UNIT PVD 2000 FLEXIBLE SHAFT AND POKER VIBRATOR HOW IT WORKS The flexible shaft connected to the drive unit SVM sends transmit the movement to an eccentric weight placed inside the poker head During the vibration the compaction of the concrete begins LENGTH mm MODEL WEIGHT Kg CENTRIFUGUE FORCE Kg FREQUENCY V P M CAPACITY m...

Page 8: ... m s2 acc to ISO 5349 measured value at 1 m of the poker HOSE 25 32 40 48 58 1m 1 031 1 112 1 290 1 438 1 438 2m 0 694 0 764 0 868 0 968 0 968 3m 0 599 0 632 0 751 0 836 0 836 Position of holding the hose from the poker Effective value of vibration in HOSE m s2 Speed of motor 12000 rpm LENGTH mm MODEL WEIGHT Kg 1 0 PVS 1 alt PVS 1 32 3 0 2 0 PVS 2 alt PVS 2 32 4 0 3 0 PVS 3 alt PVS 3 32 5 0 4 0 PV...

Page 9: ...lls the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibr...

Page 10: ... the poker on the screwed end of the transmission up to fasten with spanner left threaded 3 Do not make sharp bends on the flexible shaft during operation 4 Do not over lubricate the inner flexible shaft 5 Do not keep working the poker out of the concrete more than 5 minutes 6 Do not restrict the movement of the poker during the work 7 Do not stop the poker inside the concrete 8 Change the wear pa...

Page 11: ...e used 4 A periodic lubrication of the converters bearings is not necessary 5 Every 100 hours carbon brushes should be inspected They should be changed if effective length is less than 5 mm 6 Clean the ventilation vents in the front and back part of the motor periodically to avoid overheating 7 Check that the filter is situated in the air intake under the switch If it is soiled change it To do thi...

Page 12: ...spection reveals that grease of transmission has penetrated into the head the oil seals need replacement When replacing seals mount them back to back neoprene seal lips face away from each other The purpose of the seals is to keep the oil of the head in and the flexible shaft grease out Be careful not to damage the polished surface where the seal goes When the seals are dismounted it is recommende...

Page 13: ... brushes 2 Defective bearings 3 The rotor might be touching the stator 4 Outer cladding broken or has loose bolts FAULTY TRACING DRIVE UNIT FAULTY TRACING FLEXIBLE SHAFT AND POKER PROBLEM CAUSE SOLUTION The motor works with overload and become overheated 1 Head is over lubricated with oil 2 To much or to less grease in the shaft 3 Failure on the seal the transmission grease have escaped to the tub...

Page 14: ...14 PVD2000 PVS PVM Dok 101503A GB 1931 NOTES ...

Page 15: ...2 Ljungby 1 Category PokerVibrator 2 Type PVD2000 PVS PVM The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockvägen 3 SE 34132 Ljungby Hans Holmlund Product Manager ...

Page 16: ...SWEPAC AB Address Blockvägen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se ...

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