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Specifications are subject to alteration without notice.

4     www.swegon.se

1.2 

operating Principle

1.2.1  Size 14 and 18 Coolers

BT2  RP2:2          RP2:1

M2

SV   EK

BT1  RP1:2          RP1:1

EV2

EV1

VVX2

VVX1

BT3

G1

E1

BT4

M1

Cooling coil

HT

SS

Condenser 
coil

Fig. 3

BT1

Hot gas thermostat R134A

BT

Hot gas thermostat R407C

BT3

Brine temperature sensor

BT4

Extract air temperature sensor

RP1:

High pressure switch R134A

RP:

High pressure switch R407C

RP1:1

Low pressure switch R134A

RP:1

Low pressure switch R407C

G1

Brine pump

M1

Compressor R134A

M

Compressor R407C

VVX1

Evaporator

VVX

Evaporator

SV

Safety valve

EK

Expansion vessel 

E1

Electrical cubicle with safety switch, power sec-
tion, control card

SS

Start and control signals

EV1

Expansion valve 1

EV

Expansion valve 

HT

Hand terminal

operation 

There are two refrigerant circuits in the cooling unit The 
circuits are separate from one another and each contains a 
different type of refrigerant. 
Each circuit is equipped with its own heat exchanger on 
the cold side. On the warm side, both circuits are arranged 
through a condenser coil. 
The brine (water/ethylene glycol) passes the heat exchang-
er of both refrigerant circuits.
The refrigerant in gas form is compressed by each com-
pressor and then passes to the condenser coil, where it is 
chilled by the air flowing through the coil, and condenses 
to liquid form. 
A reduction in pressure occurs in expansion valve EV. From 
the expansion valve the refrigerant advances to evapora-
tor VVX where the refrigerant vaporises and absorbs heat 
from the adjacent medium, i.e. the brine. This chills the 
brine. Gas leaves the evaporator and flows back to the 
compressor. 
Water pump G1 pumps the brine (water/ethylene glycol) 
in a circuit from evaporators VVX1 and VVX, where it is 
chilled by the refrigerant and advances to the cooling coil, 
which in turn cools the supply air flowing to the air han-
dling unit. The refrigerants are never in physical contact 
with the brine. Heat and cooling energy are transferred 
across the heat exchangers in the evaporator and con-
denser.

Control

In a response to an ON/OFF control signal, the controller 
switches in pump G1 and compressor M1. The cooling 
capacity is controlled by switching in one or two compres-
sors. On increasing cooling load, the controller switches in 
compressor M and at the same time switches out  com-
pressor M1. If even more cooling is required, compressor 
M1 is switched in to operate together with compressor 
M. 
If the temperature of the outgoing brine becomes too 
low, one of the compressors is switched out. When this 
condition subsides, it is restarted automatically. Should the 
pressure become too low, the low pressure switch will trip. 
The equivalent will occur on the warm side. If the tem-
perature of the exhaust air becomes too high, one of the 
compressors is switched out. If the pressure still rises, the 
high pressure switch will trip.

gB.Cooler.inSt.060501

Summary of Contents for Cooler 14

Page 1: ...Cooling Unit Cooler Installation and Maintenance Instructions Sizes 14 60 Sizes 14 18 Sizes 24 60 GB COOLER INST 060501...

Page 2: ...ixture 13 6 8 1 Filling 14 6 8 2 Venting the system 14 7 Commissioning 15 7 1 Preparations 15 7 1 1 Before starting for first time 15 7 1 2 Starting up 15 7 1 3 To correct the phase sequence 15 8 Prog...

Page 3: ...documented and certificated Quality Management and Environmental Management Systems that meet the provisions of ISO 9001 and ISO 14001 respectively 1 Overview 1 1 General Cooling Unit Cooler The Cool...

Page 4: ...form A reduction in pressure occurs in expansion valve EV From the expansion valve the refrigerant advances to evapora tor VVX where the refrigerant vaporises and absorbs heat from the adjacent medium...

Page 5: ...medium i e the brine water ethylene glycol Gas leaves the evaporator and flows back to the cooling compressor Water pump G1 pumps the brine water ethylene glycol in one circuit from condensers VVX3 a...

Page 6: ...nit is in principle a hazardous area due to the presence of refrigerant For particulars of how to deal with leakage see Section 10 3 The circuits contain type R 407C and R134A refrigerant Caution Sinc...

Page 7: ...n the underside of the pallet or under the unit Then lift in the pallet or the unit if the pallet is not to be attached See fig 6 Fig 6 3 2 Mounting The Cooler cooling unit should be located at a suit...

Page 8: ...it and their ca pacities that correspond to each size of air handling unit see Section 14 General Technical Data Cooler sizes 14 18 Power supply Start and control signal Brine Extract air Outdoor air...

Page 9: ...it is connected without any end panel to the exhaust air side downstream of the fan in the Basic A cover plate must be fitted to the air handling unit since the refrigerating machine is somewhat small...

Page 10: ...2 35 A T for the size 24 Coolers and 35 A T for the size 34 Coolers When sizing the cable take into account the ambient temperature and how the cable will be arranged See Fig 10 4 1 4 Cooler sizes 48...

Page 11: ...the connector in any of the connections for ABC Bus communication on the control circuit card ABC Bus ABC Bus Fig 11 Fig 11b Hand held Micro Terminal Connect the quick connector of the hand held micro...

Page 12: ...p alarm B Connect alarms from the Cooler to the External Alarm 1 or the External Alarm 2 terminals The alarm in the Cooler is factory preset with priority A which means that only group alarm A normall...

Page 13: ...the GOLD Fig 14 6 Cooling Connections Connection of the cooling coil and the cooling agent cooler to cooling unit 6 1 Location The cooling coil shall be located in the supply air ductwork Sizes 14 an...

Page 14: ...safety valve opens See Fig 15 1 Shut off the tap Important The system must be vented see Section 6 8 2 It is essential to evacuate all the air out of the system It is advisable to run the pumps with...

Page 15: ...r about 5 seconds Start the pump pumps to run for a few minutes to check that the liquid control systems are free from air Start the pumps by pressing the PROG button to advance to the control positio...

Page 16: ...unction of the buttons is explained by the caption or symbol shown in the display right above each button For explanation see Section 8 2 8 2 Menu button captions and symbols The most common button fu...

Page 17: ...ER TUES 12 49 100 AUTO OPER Main menu RET OPER LEVEL 100 BRINE PUMP 1 COOLING AGENT PUMP 1 OPER LEVEL indicates the present cooling load as in the main menu BRINE PUMP shows the pump status 1 On and 0...

Page 18: ...mage to the settings menu The sizes 14 18 24 34 48 and 60 can be set RET PROG ACTTUAL TIME WED TIME 07 30 DATE 17 03 2003 Shows preset ACTUAL TIME The second line shows the current day of the week and...

Page 19: ...icates the current percentage the same as in the main menu BRINE PUMP and COOLING AGENT PUMP shows the sta tus for each pump in the manual mode Pressing PROG alters the image to the settings menu Cool...

Page 20: ...From here you can advance to the desired alarm number By pressing SET the image changes over to the level for setting of the current priority and condition of the alarm PRIORITY can be selected for 1...

Page 21: ...rm 51 HIGH PRESSURE SWITCH COMPRESSOR 2 TRIPPED The alarm is initiated if input 29 30 is interrupted and if BT4 45 C The alarm has factory settings Priority 1 Indication 1 Stop 1 Time delay 1 s The al...

Page 22: ...ue to regulations in cooling standards Alarm 59 BRINE TEMP EXCEEDS ALARM LIMIT The alarm is initiated if BT3 the brine temperature 15 C for more than one hour while one or more compressors are operati...

Page 23: ...ontains gas under high pressure The refrigerant circuit may only be modified or repaired by qualified personnel from an accredited refrigeration company Important If you detect any refrigerant leakage...

Page 24: ...d connections are made of steel Specification The design size etc of the cooler are specified in the delivery documents BCKO BASIC COOLER R dia VOLUME L 004 14 006 18 006 24 25 20 1 009 24 32 23 009 3...

Page 25: ...r expansion forces of the piping system will not be applied to the connections Use appropriate sealant for sealing the thread of the coil connections Installing the water trap The water trap must be f...

Page 26: ...size Type A B C E G H R Wgt in kg excl liquid Filling volume L 14 TBKA 2 100 040 3 400 1295 1000 148 113 625 25 89 9 18 TBKA 2 100 040 4 400 1295 1000 148 113 625 32 95 12 24 TBKA 2 100 040 5 400 1295...

Page 27: ...l liquid Filling volume L 48 TBKA 2 160 080 3 0 1 2311 1141 510 215 39 60 TBKA 2 160 080 4 0 1 2311 1141 510 230 46 Cooling agent cooler For Cooler size Type B H L R Wgt in kg excl liquid Filling volu...

Page 28: ...led E The cooling coil shall be insulated in accordance with local regulations for ventilation ducts and connected pipe work in accordance with local trade standards F On coils with round duct connect...

Page 29: ...BCEA BASIC 006 Supplied without end Supplied without end Connection frame with connection wall connection wall slip clamp joint 1100x500 mm TBXZ 111005022 1 This end connection wall does not have a c...

Page 30: ...R407c R407c Number of circuits 2 2 2 2 2 2 Volume R134a Kg 2 3 2 9 2 3 4 5 5 4 8 2 Volume R407c Kg 2 1 3 0 4 0 4 9 8 0 8 0 Electrical connections Power supply Volt 400 400 400 400 400 400 Frequency H...

Page 31: ...nit by means of slip clamps The larger units stand alone and alongside the air handling unit Cooler 14 B L H R2 Fig 25 Cooler 18 B L H R2 Fig 26 Cooler 24 34 48 60 H B L R1 R2 Fig 27 16 1 1 Dimensions...

Page 32: ...is designed for installation in electical environments where the Low Voltage Directive specifies interference levels in accordance with the standards for electromagnetic radiation in dwellings offices...

Page 33: ...fitted with control system TA fitted with control system VVVA VVRV covered by this declaration comforms to the following Standards EN 292 1 2 EN 294 EN 60204 1 EN 61000 6 2 and EN 61000 6 3 according...

Page 34: ...Swegon AB Box 300 SE 535 23 Kv num 46 512 32200 www swegon com www swegon com GB COOLER INST 060501...

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