Sweepster 240 series Operator'S Manual Download Page 3

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TABLE OF CONTENTS

PREFACE

...............................................................................................................................5

SAFETY  PRECAUTIONS

 

Safety Statements .......................................................................................................7

 

General Safety Precautions ..................................................................................... 7-9

 

Equipment Safety Precautions .............................................................................10-11

DECALS

 

Decal Placement........................................................................................................12

 Decals ........................................................................................................................13

INSTALLATION

 Installation..................................................................................................................14

 Detaching...................................................................................................................14

OPERATING INSTRUCTIONS

 

Intended Use .............................................................................................................15

 Volumizer ...................................................................................................................15

 

Adjusting the Sweeper Brush Pattern ........................................................................15

 Operation ............................................................................................................. 16-20

 

Starting and Stopping, Travel Direction, Brush Speed, Brush Adjustment, End of Pass, 

 

Dumping, Before Operating the Sweeper, While Operating the Sweeper, 

 

Operating Tips, Stuck On Material, Snow, Dirt and Gravel, Heavy Debris, Thatch

 

Waterless Dust Abatement System (Vacuum), Optional Gutterbroom and 

 

Dust Suppression Systems

 Storage ......................................................................................................................21

 

Lift Points ...................................................................................................................21

 

Tie Down Points .........................................................................................................22

 Transporting ...............................................................................................................22

MAINTENANCE AND SERVICE

 

 

Routine Maintenance .................................................................................................23

 

Replacing Brush Sections..........................................................................................24

 

Replacing Bearing .....................................................................................................25

 

Replacing Hydraulic Motor on Sweeper and Vacuum System ..................................25

 

Replacing Gearbox (Vacuum System) .......................................................................26

 

Replacing Electric Motor (Vacuum System) ..............................................................26

 

Brush Pattern .............................................................................................................26

 Volumizer ...................................................................................................................26

 

Cylinder Seal Replacement ................................................................................. 28-29

TROUBLEShOOTING

 ................................................................................................... 30-32

SPECIFICATIONS

 

Specifications

....................................................................................................... 33-35

 

Bolt Torque Specifications

 .........................................................................................36

LIMITED WARRANTY / PARTS

 ..........................................................................................37

Summary of Contents for 240 series

Page 1: ...0 N Zeeb Rd Dexter MI 48130 United States of America Copyright OPERATOR S MANUAL PICK UP SWEEPER 240 241 242 SERIES SERIAL NUMBER ___________________ Manual Number 51 4745 Date December 2016 MODEL NUM...

Page 2: ...2...

Page 3: ...ting the Sweeper Operating Tips Stuck On Material Snow Dirt and Gravel Heavy Debris Thatch Waterless Dust Abatement System Vacuum Optional Gutterbroom and Dust Suppression Systems Storage 21 Lift Poin...

Page 4: ...4 THIS PAGE IS INTENTIONALLY BLANK...

Page 5: ...ator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact your loc...

Page 6: ...6 THIS PAGE IS INTENTIONALLY BLANK...

Page 7: ...Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain t...

Page 8: ...AULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydra...

Page 9: ...e correct tools for the job at hand Make sure they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate...

Page 10: ...ther flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating WARNING END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids a...

Page 11: ...mover Allow room in the fuel tank for expansion Wipe up any spilled fuel Secure cap tightly when done MAINTAINING THE SWEEPER Before performing maintenance lower the attachment to the ground apply the...

Page 12: ...s clean and legible Replace all missing illegible or damaged safety decals When replacing parts with safety decals attached the safety decals must also be replaced Safety decals are available free of...

Page 13: ...Dust PART 41043 Warning Flying Objects PART 50 0727 Warning High Pressure FluiD PART 50 0724 Warning Misuse Hazard PART 50 0723 Tie Down Point DECAL PART 50 0643 NOTE CONTACT YOUR LOCAL DEALER FOR MO...

Page 14: ...t to the ground and relieve pressure to the auxiliary hydraulic lines 4 Following the safety shut down procedure for your prime mover shut down and exit the prime mover 5 After making sure that the hy...

Page 15: ...tern For special applications or as the brushes wear it may be necessary to adjust the brush pattern Setting the T handle quick pins in the lowest position will give you approximately a 10 brush patte...

Page 16: ...round contours The sweeper brushes should be adjusted for the terrain and material being collected Placing the brush in the float position should only be used for rough and uneven terrain See ADJUSTIN...

Page 17: ...all government rules local laws and other professional guidelines for your sweeping application Avoid excessive downward pressure on brush sections to prevent excessive wear A 2 to 4 inch 5 10 cm wide...

Page 18: ...low for additional down pressure to be applied for hard to sweep material Snow High brush speeds and slow ground speeds are needed to sweep snow effectively Start at 3 4 throttle and the lowest gear o...

Page 19: ...nditions or when shaking the filter NOTICE Running the shaker while the vacuum fan is ON will embed dirt into the filter This will cause extra maintenance and possible damage to the filter SHAKING FIL...

Page 20: ...f the gutterbroom brush pattern must line up with the outside edge of the sweeper brush pattern To adjust gutterbroom swing 1 Loosen the nut 2 Adjust the capscrew turn it in for more swing or out for...

Page 21: ...help prevent damage Do not store unit with weight on brushes Place the unit on blocks or use storage stands Store unit in a dry and protected place out of direct sunlight Leaving the unit outside will...

Page 22: ...accessories around cylinders or in any way that may damage hoses or hydraulic components See Diagram Attach tie down accessories to unit as recommended Check unit stability before transporting WARNING...

Page 23: ...r missing or illegible Safety Warning Decals Check filter on vacuum assembly if so equipped WARNING Escaping hydraulic diesel fluid under pressure can penetrate the skin causing serious injury Fluid e...

Page 24: ...tion onto the core with the drive pins on either side of tube 1 Make sure that the drive pins angle up FIGURE 1 c Place the second section on the core with the drive pins on either side of tube 2 Be s...

Page 25: ...iver plate attached to the core 4 Remove the lock nut from the end of the motor shaft and unbolt the hydraulic motor from the motor bucket mounting 5 Replace the motor with the new hydraulic motor and...

Page 26: ...install onto the new gear box 9 Install the new gearbox by reversing steps 1 through 8 REPLACING ELECTRIC MOTOR vacuum SYSTEM 1 Lift the cover on the vacuum assembly Slide the filter retaining plates...

Page 27: ...he volumizer retaining capscrew from the right side of the sweeper and pull out the volumizer mount 3 Remove the M6 capscrew from the volumizer han dle on the left side of the sweeper and remove the h...

Page 28: ...ench while re moving the retaining ring NOTE The gland and piston seal s can be pulled out and cut as they appear in the milled slot during disassembly After cutting pull them on out through the mille...

Page 29: ...rs could result in damage to the cylinder and or the attachment causing severe personal injury or even death MAINTENANCE AND SERVICE O RING BACKUP WASHER Now insert the seal into the gland from the in...

Page 30: ...erator s manual Check hose routing Remove obstruction and replace if necessary Check for leaks and replace motor if necessary MOTOR RUNS BUT BROOM DOES NOT TURN Sheared motor shaft key Replace motor k...

Page 31: ...Check hose routing remove obstruction and replace if necessary Check brush pattern and install T handle quick pins Check for material buildup and clean as required Replace Call Service Department Che...

Page 32: ...eals for damage Replace if necessary Remove filter and clean with water See Operation Section Prime mover not providing power or electrical cord damaged Remove debris See Operation Section Filter seal...

Page 33: ...50 5cm 59 25 150 5cm D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 21 30 54 1cm 21 30 54 1cm 21 30 54 1cm Weight 920 lbs 417 3kg 1035 lbs 469 5kg 1145 lbs 519 4kg Flow Range 15...

Page 34: ...59 25 150 5cm 59 25 150 5cm D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 18 40 46 7cm 18 40 46 7cm 18 40 46 7cm Weight 1195 lbs 542 0kg 1310 lbs 594 2kg 1430 lbs 648 6kg Flow...

Page 35: ...m D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 19 10 48 5cm 19 10 48 5cm 19 10 48 5cm Weight 1375 lbs 623 7kg 1490 lbs 675 9kg 1610 lbs 730 3kg Flow Range 15 25 GPM 57 95 lpm...

Page 36: ...38 10 1649 1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS Bolt head identification marks as per grade NOTE The following torque values are for use with metric hardware that is un...

Page 37: ...attachment The product control number PCN model and serial number for your attachment should be recorded in the space provided on the cover of this manual This information may be obtained from the ser...

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