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swaploader SL-212, Parts And Operation Manual

The swaploader SL-212 is a powerful and efficient hydraulic container handler. Unlock its maximum potential by referring to the Parts and Operation Manual, available for free download at manualshive.com. This comprehensive manual provides detailed instructions and insights for smooth and successful operation of this exceptional product.

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0.0.TOC.SL-212 

TABLE OF CONTENTS 

I. 

INTRODUCTION 

Letter to Customer ................................................................................................................................ 1-1 
Warranty Statement  ............................................................................................................................. 1-2 
Safety Suggestions ............................................................................................................................... 1-3 
Decals .................................................................................................................................................. 1-5 
Serial Number Locations....................................................................................................................... 1-8 

II. 

INSTALLATION 

Initial Inspection .................................................................................................................................... 2-1 
General Installation Procedure .............................................................................................................. 2-1 
Hoist Installation ................................................................................................................................... 2-2 
Controls Installation .............................................................................................................................. 2-4 
Hydraulic Tank Installation .................................................................................................................... 2-6 
P.T.O. Selection ................................................................................................................................... 2-7 
Pump Installation .................................................................................................................................. 2-8 
Start Up Procedure ............................................................................................................................... 2-9 
EHV Installation (Option) .................................................................................................................... 2-10 
Subframe Dimensions ........................................................................................................................ 2-12 
Accessory Installation 

Bumper Assembly ....................................................................................................................... 2-14 
Bumper Assembly w/ Extension .................................................................................................. 2-16 
Folding Bumper Assembly .......................................................................................................... 2-18 
Drop Down Bumper Assembly .................................................................................................... 2-20 
Cab Guard Assembly .................................................................................................................. 2-22 
Fender Assembly, Single Axle .................................................................................................... 2-23 
Rear Light Bar Assembly ............................................................................................................ 2-25 
Roller & Roller Mount .................................................................................................................. 2-28 
Toolbox Assembly ...................................................................................................................... 2-30 

III. 

OPERATION 

Loading a Container ............................................................................................................................. 3-1 
Dumping a Container ............................................................................................................................ 3-2 
Placing a Container on the Ground ....................................................................................................... 3-3 
Changing Hook Heights (Adj. Jib Option) .............................................................................................. 3-4 

IV. 

MAINTENANCE 

Maintenance Instructions ..................................................................................................................... .4-1 
Lubrication Diagram ............................................................................................................................. 4-2 
Hydraulic Oil Specifications .................................................................................................................. 4-3 
Hydraulic Filter Interchange .................................................................................................................. 4-3 
Mast Lock (Pivot Lock) Inspection & Adjustment Instructions ................................................................ 4-4 
Jib Lockout Valve Inspection & Adjustment Instructions ........................................................................ 4-5 
Pressure Check Instructions (Standard Valve) ...................................................................................... 4-7 
Outer Tube Clamp Assembly Inspection Instructions ............................................................................ 4-9 

V. 

PARTS 

Base Hoist Assembly ............................................................................................................................ 5-1 
Main Frame Sub-Assembly ................................................................................................................... 5-2 
Pivot Joint Sub-Assembly ..................................................................................................................... 5-3 

Summary of Contents for SL-212

Page 1: ... Hooked on Quality PA R T S A N D O P E R AT I O N M A N U A L HOIST SERIAL NUMBER MODEL SL 212 ...

Page 2: ......

Page 3: ...IFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P12 LEVER CONTROL 7 ONE 90P13 SAFETY INSTRUCTIONS 8 2 90P14 SWAPLOADER JIB 9 ONE 90P18 RELIEF VALVE 10 ONE 90P78 HIGH PRESSURE FLUID 11 2 91P06 LUBRICATION POINTS 12 4 91P19 SL 212 13 2 90P91 ADJ JIB OPERATION Included with the Adjustable Jib option ...

Page 4: ......

Page 5: ...he proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Contact Name owner Address City State Zip Phone Customer s Signature Waste Recycling Municipal Fire Dept Construction Contractor Tree Nursery Lumber Yard Landscaping Roofing Other COMPLETE SAVE TO YOUR C...

Page 6: ......

Page 7: ...No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No Distance from rear of cab to the centerline of rear axle tandem Distance from centerline of rear axle tandem to rear of hoist II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the hoist installe...

Page 8: ...med out PSI Main relief pressure when extending lift cylinders bottomed out PSI NOTE V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extended Parts Operations Manual is in the cab Lubricate sliding jib and all grease zerks per installa...

Page 9: ... Down Bumper Assembly 2 20 Cab Guard Assembly 2 22 Fender Assembly Single Axle 2 23 Rear Light Bar Assembly 2 25 Roller Roller Mount 2 28 Toolbox Assembly 2 30 III OPERATION Loading a Container 3 1 Dumping a Container 3 2 Placing a Container on the Ground 3 3 Changing Hook Heights Adj Jib Option 3 4 IV MAINTENANCE Maintenance Instructions 4 1 Lubrication Diagram 4 2 Hydraulic Oil Specifications 4 ...

Page 10: ...oist Installation Kit 5 7 Base Cylinder Circuit 5 8 Tank Circuit 5 9 Pump Circuit 5 10 Manual Controls 2 Section 5 11 VI OPTIONS Adjustable Jib Sub Assembly 6 1 Air Controls 2 Section 6 2 EHV Electric over Hydraulic Valve Hoist Installation Kit EHV 6 4 Tank Circuit EHV 6 5 Pump Circuit EHV 6 6 Hose Circuit EHV 6 7 ...

Page 11: ...ty of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give prompt efficient service when ordering parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is SwapLoade...

Page 12: ...ts furnished by SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returne...

Page 13: ...ion or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear hold downs The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perfo...

Page 14: ... It is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pr...

Page 15: ...YDRAULIC OIL SPECIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P12 LEVER CONTROL 7 ONE 90P13 SAFETY INSTRUCTIONS 8 2 90P14 SWAPLOADER JIB 9 ONE 90P18 RELIEF VALVE 10 ONE 90P78 HIGH PRESSURE FLUID 11 2 91P06 LUBRICATION POINTS 12 4 91P19 SL 212 13 2 90P91 ADJ JIB OPERATION Included with the Adjustable Jib option 1 5 ...

Page 16: ...ety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SWAPLOADER SAFETY INSTRUCTIONS 1 6 ...

Page 17: ...Section I Introduction 1 0 INT SL 212 90P14 SWAPLOADER JIB 90P18 RELIEF VALVE 90P78 HIGH PRESSURE FLUID 91P06 LUBRICATION POINTS 91P19 SL 212 90P91 ADJUSTABLE JIB OPERATION 1 7 ...

Page 18: ... is located at the front driver side of the hoist gray arrow on first picture The Serial Number is also stamped into the frame of the hoist on the top of the inner rail shown at the rear of the hoist red arrow on first picture An example of a 6 character serial number is shown in the second picture 1 8 ...

Page 19: ...CEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the h...

Page 20: ...h back to eliminate any interference between the fender and the light kit You should also consider the final weight distribution with regard to the bridge code when positioning the hoist NOTE THE ABOVE SPECIFICATIONS ARE A MINIMUM REQUIREMENT IT IS THE RESPONSIBILITY OF THE OWNER OPERATOR TO ENSURE THE COMPLETED CHASSIS MEETS OR EXCEEDS ALL FEDERAL STATE AND LOCAL REGULATIONS ALSO THE HOIST SHOULD...

Page 21: ...rails at 2 3 4 3 3 4 or 4 3 4 bolts are only required on two of the four lower mount bracket holes Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting holes in the truck chassis frame rails Drill the 17 32 diameter holes required and attach the brackets to the truck chassis with the 1 2 diameter bolts washers and locking hex n...

Page 22: ...mounting of the control levers see Pg 5 11 5 Assemble and install the control lever console see Fig F below Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor Your particular installation may require that additional brackets be fabricated or other modifications made 6 Attach the control cables to the control lev...

Page 23: ...e Place Flange onto Sleeve large end first and flange onto sleeve and turn flange adaptor flange sleeve assembly entire length of threaded hub back over the cable 2 Turn 250 28 UNF jam nut onto cable threaded rod until it bottoms 3 Place clevis of threaded rod and bottom against jam nut Turn other 250 28 UNF jam nut onto threaded rod until it bottoms against clevis Align clevis so it will mate wit...

Page 24: ...be located on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the ...

Page 25: ...yle gear pump because of the pressure requirements of the SwapLoader hooklift hoist By design the bushing style pumps are single rotation rotation specific For most automatic transmission applications a CW right hand rotation pump is needed call SwapLoader for price and availability NOTE CONSULT THE PTO SUPPLIER WHENEVER UNCERTAIN ABOUT THE CORRECT PUMP ROTATION FOR A PARTICULAR APPLICATION The ta...

Page 26: ...P T O Bolts are not provided 2 Install the hydraulic fittings into ports on the hydraulic pump as shown on Pg 5 10 3 Connect the suction hose assembly to the hydraulic tank 1 I D hose and route to the hydraulic pump in as short and straight line as possible Be sure to route the hose clear of exhaust components and of the drive shaft Extra hose is provided so the hose can be shortened to an appropr...

Page 27: ...ed with oil during testing at the factory but some seepage may have occurred during shipping and installation Refill the hydraulic tank if needed during this sequence and do not let the pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and...

Page 28: ...eview all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation 2 Mount the 22P58 EHV to the hoist s Main Frame and attach all hoses hose clamp assemblies and fittings as shown on Pgs 6 5 through 6 7 also see Illustrations 2 10 ...

Page 29: ...trol harness from valve into the truck cab Determine the best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck 2 11 ...

Page 30: ...THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIER S RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 200 SERIES SUB FRAME DIMENSIONS HOIST COMPATABILITY A SL 95 105 82 1 2 2096 mm SL 125 145 180 185 212 95 1 2 2418 mm 2 1...

Page 31: ...MPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIER S RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY CONTAINER WHEN USED WITH THE HOOK LIFT HOIST 200 SERIES SUB FRAME DIMENSIONS HOIST COMPATABILITY A B SL 2418HD 84 1 8 2137 mm 24 610 mm SL 225 110 3 4 2813 mm 36 915 mm SL 180 185 212 240 111 3 4 2839 mm 48 1220 mm SL 205 122 3...

Page 32: ...ce of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig B Once the length has been determined for the vertical channels weld them to the bottom of the truck frame see additional ...

Page 33: ...E DISCONNECTED AND THE GROUND LEAD FROM THE WELDER SHOULD BE AS CLOSE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCING ACROSS BEARINGS GEARS ETC 2 ALL WELDS SHOULD BE DONE UTILIZING A LOW HYDROGEN WELDING PROCESS BUMPER LOCATION CHART DIM A DIMENSION B MAX SL 105 SL 145 SL 180 SL 212 SL 220 SL 222 SL 240 SL 2418 SL 330 SL 400 SL 412 SL 406 SL 518 SL 520 SL 650 24 5 8 13 1 2 15 3 4 15 1 ...

Page 34: ... Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig B Once the length has been determined for the vertical channels weld them to the truck frame see additional notes on the next page 4 ...

Page 35: ...ND LEAD FROM THE WELDER SHOULD BE AS CLOSE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCING ACROSS BEARINGS GEARS ETC 2 ALL WELDS SHOULD BE DONE UTILIZING A LOW HYDROGEN WELDING PROCESS BUMPER LOCATION CHART DIM A DIMENSION B MAX SL 105 SL 145 SL 180 SL 212 SL 220 SL 222 SL 240 SL 2418 SL 330 SL 400 SL 412 SL 406 SL 518 SL 520 SL 650 24 5 8 1 3 4 22 1 2 21 3 4 25 1 4 21 3 4 21 21 24 27 ...

Page 36: ...onjunction with the Roller Assembly Pt No 10H90 and Roller Mount Brackets Assembly Pt No 10H91 for the container to function properly 2 Locate the best position for the support bars between the cross members Fabricate four support bars out of 4 x 1 bar cut to the length needed to fit between the cross members see Fig C Fig C shows a width dimension of 56 1 2 This width can be adjusted if interfere...

Page 37: ...de Arm 10 67 5 62H86 8 Bushing 0 39 6 62H87 4 Front Bracket 4 45 7 62H88 4 Rear Bracket 3 16 8 01P15 8 3 4 10 x 3 HHCS 0 56 9 00P72 8 3 4 10 Locking Hex Nut 0 20 10 00774 16 Ø3 4 Flat Washer 0 05 Figure C NOTE 1 PRIOR TO ANY WELDING CONSULT THE TRUCK MANUFACTURE FOR ANY SPECIAL PRECAUTIONS THAT MAY NEED TO BE TAKEN TYPICALLY THE BATTERIES MUST BE DISCONNECTED AND THE GROUND LEAD FROM THE WELDER SH...

Page 38: ...ty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies see Fig A 2 Position drop down bumper on the longsills of the sub frame see Fig B C The mount brackets Pt No 51H17 need to be positioned correctly to allow for sufficient room for bumper cradles Pt No 51H19 see Fig B Weld mount brackets onto the longsills of the sub frame 3 P...

Page 39: ...lat Washer HT 10 12 00P98 6 Ø5 32 x 1 1 2 Cotter Pin 01 13 00P03 4 3 8 16 x 3 4 HHCS 11 14 00755 4 Ø3 8 Lock Washer 05 15 90P20 10 1 4 8 Grease Zerk 01 16 90P33 2 1 1 8 O D x 10 Spring 60 NOTE 1 PRIOR TO ANY WELDING CONSULT THE TRUCK MANUFACTURE FOR ANY SPECIAL PRECAUTIONS THAT MAY NEED TO BE TAKEN TYPICALLY THE BATTERIES MUST BE DISCONNECTED AND THE GROUND LEAD FROM THE WELDER SHOULD BE AS CLOSE ...

Page 40: ...should not be located within 2 3 8 of the truck frame edge see Fig A Drill Ø21 32 mount holes through cab guard channels 4 Mark mounting holes through the cab guard weldment onto truck frame Remove cab guard weldment and drill Ø2132 holes in truck frame 5 Attach cab guard weldment to truck frame using fasteners provided see Fig B MATERIAL LIST FOR 50H99 ITEM PART QTY DESCRIPTION WT lb ea 1 50H95 1...

Page 41: ...r truck chassis 4 Mark mounting holes through the fender bracket weldment onto the fender Remove the bracket and drill Ø7 16 holes in fender see Fig C 5 Attach fender bracket weldments to ender using fasteners provided 6 Weld mounting plates Pt No 21H37 to fender tubes Pt No 21H61 7 Position fender tubes with mount plates on hoist main frame align with fender bracket weldments NOTE Fender tube len...

Page 42: ... 2 HHCS 0 07 9 01P21 16 3 8 16 UNC x 2 1 2 HHCS 0 09 10 90P24 2 Fender Aluminum 19 00 10 90P25 2 Fender Steel 35 00 Note Will include either 2 90P24 aluminum fender or 2 90P25 steel fender depending on order Installation is the same for both aluminum and steel fender NOTE 1 PRIOR TO ANY WELDING CONSULT THE TRUCK MANUFACTURE FOR ANY SPECIAL PRECAUTIONS THAT MAY NEED TO BE TAKEN TYPICALLY THE BATTER...

Page 43: ... interference Drill mounting holes as required and mount using fasteners provided See Fig C 5 Attach the tail light module to the stub light bar weldments with the fasteners provided see Fig C 6 Mount the identification light bar at top center of the center plate Pt No 63H08 using the fasteners provided see Fig C 7 Mount license lamp right of the license plate See Fig B using the fasteners provide...

Page 44: ...ate 27 33 3 00P44 6 3 8 16 x 1 1 2 HHCS 0 07 4 00P34 6 3 8 16 Locking Hex Nut 0 02 5 00771 6 Ø3 8 Flat Washer 0 01 6 01P18 4 5 8 11 x 3 HHCS 0 35 7 00P81 8 8 32 x 1 RHMS 8 00P82 8 8 32 Hex Nut 9 00P83 8 8 Lock Washer 10 40P32 1 Lic Light Assy w o Harness 11 40P34 REF License Lamp Harness 12 40P35 REF Id Light Bar Rail 13 40P37 REF Id Light Bar Harness 14 40P38 REF Junction Box Assembly 15 40P39 RE...

Page 45: ...Section II Installation Accessories 2 7 INS ACC LEDLB 2 27 ...

Page 46: ...nd as wide as possible for stability For hoist and folding bumper clearance do not place brackets any closer than 11 to the subframe longsill see Fig A Also the roller axle center line should be approximately 1 11 16 below the bottom of the subframe longsill for roller clearance see Fig A 3 Some modification to the roller mount bracket may be required for the roller mount to fit properly If the ex...

Page 47: ...h the roller axle Pt No 10H31 and the fasteners provided see Fig C Grease the rollers before use 10H91 10H90 Figure B Figure C MATERIAL LIST FOR 10H90 AND 10H91 ITEM PART QTY DESCRIPTION WT lb ea 1 32H03 4 Roller Ear 11 95 2 10H12 2 Roller Wdmt 39 76 3 10H31 2 Roller Axle Wdmt 7 28 4 00P62 2 3 8 16 UNC x 1 Bolt 05 5 90P03 2 1 8 NPT Grease Zerk 01 6 00755 2 3 8 Dia Lock Washer 01 7 00P36 2 3 8 Dia ...

Page 48: ...orward bottom edge 6 Mark position of mounting holes through brackets onto toolbox Remove toolbox and drill 9 16 dia holes 7 Mount toolbox to brackets using fasteners provided see Fig A MATERIAL LIST FOR 10H92 OR 11H12 ITEM PART QTY DESCRIPTION WT lb ea 1 10H88 2 18 Toolbox Bracket 11 34 2 22H71 2 Toolbox Rubber Spacer 27 3 90P27 1 Aluminum Toolbox 50 00 3 90P37 1 Steel Toolbox 72 00 4 00784 8 1 2...

Page 49: ...d obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm WARNING MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS THE OPERATION OF THE HOOK HOIST IS T...

Page 50: ...extend the jib during lifting STEP 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward Disengage the P T O DUMPING STEP 1 Move the jib forward right control forward to ensure that the container is locked STEP 2 Extend the main lift cylinders left control backward CAUTION DO NOT RETRACT THE JIB W...

Page 51: ...ner touches the ground release the brakes to free the truck for forward movement caused by the container STEP 3 Rotate jib all the way back until the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND 3 DON T DRIVE WITH THE HOIST IN THE DUM...

Page 52: ...S PROCEDURE MAY RESULT IN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO CHANGING THE HOOK HEIGHT ON THE ADJUSTABLE JIB STEP 1 With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm STEP 2 Retract the jib right control lever backward STEP 3 Tilt th...

Page 53: ... to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 36 HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD AS SHOWN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAY RESULT 3 5 ...

Page 54: ... MAY RESULT IN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO CHANGING THE HOOK HEIGHT ON THE ADJUSTABLE JIB STEP 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm STEP 2 Tilt the telescopic arm toward the cab left control lever forward S...

Page 55: ...he telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54 HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION AS SHOWN POSSIBLE PROPERTY DAMAGE AND OR PERSONAL INJURY MAY RESULT 3 7 ...

Page 56: ......

Page 57: ...fer to lubrication diagram Fittings on lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 3 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 4 of the Maintenance Section 4 Check adjustments on the jib locko...

Page 58: ...Section IV Maintenance 4 0 MAI SL 212 LUBRICATION DIAGRAM LEGEND GW Grease Weekly GM Grease Monthly 4 2 ...

Page 59: ...NF Filtration Rating 10 micron Nominal Flow Rating 25 GPM NOTE 1 ALWAYS CONSULT YOUR LOCAL HYDRAULIC OIL SUPPLIER FOR MORE INFORMATION 2 USE CAUTION WHEN OPERATING AT OR BEYOND THE RECOMMENDED TEMPERATURE EXTREMES 3 DO NOT OPERATE THE HOOKLIFT HOIST WHEN HYDRAULIC OIL TEMPERATURE ON TANK GAUGE EXCEEDS 160 F 71 C AS DAMAGE TO HYDRAULIC COMPONENTS CAN OCCUR ISO Grade 32 Company Name Brand Name Grade...

Page 60: ...ly engage and the latch bar on the pivot joint by approximately a 1 1 4 and clear the latch bar by 1 3 8 when disengaged see illustrations below INSPECTION The mast lock assembly comes adjusted from the factory and should provide years of trouble free operation however there may come a time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with...

Page 61: ...n in extension or retraction speed to the point of stalling out INSPECTION When a noticeable loss in extension or retraction speed of the telescopic jib is experienced the first step should be to inspect the jib lockout valve and valve mount ramp to ensure that they are adjusted properly and in good working order The jib lockout valve is located on the inside rail of the hoist mainframe approximat...

Page 62: ...ng the adjustment screw on the valve mount bracket as follows Clockwise Adjustment Moves the jib lockout valve closer to the valve ramp Counter Clockwise Adjustment Moves the jib lockout valve away from the valve ramp Once the valve has been moved back into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type 21P28 3 4 16 O...

Page 63: ...inch diameter dial size 4 inch dial is preferred The pressure gauge should be outfitted with a female JIC 4 hydraulic adapter preferably located at the end of a 3 8 inch diameter high pressure hydraulic hose that is 2 to 3 foot in length see illustration below Should you not be able to source a hydraulic gauge locally SwapLoader can provide one at a reasonable cost Hyd Pressure Gauge Hose Assembly...

Page 64: ...ter and attach the pressure gauge to the hydraulic control valve see illustration below 3 Start the truck and engage the P T O 4 Push the lift dump circuit lever forward until the lift dump cylinders bottom out see illustration below Continue to push the lever forward until steps 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 212 should have a reading of 3 250 ...

Page 65: ...assembly for the SwapLoader SL 212 hoist model For optimum performance out of your SwapLoader SL 212 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp plate and fasteners ...

Page 66: ......

Page 67: ...Frame Assembly 1036 98 1036 98 3 13H04 1 Pivot Joint Assembly 452 82 452 82 4 13H05 1 Outer Tube Assembly 428 46 428 46 5 13H08 1 Fixed Jib Assembly 291 80 291 80 6 13H22 1 Body Lock Weldment 311 44 311 44 7 23H56 1 Lockout Valve Ramp 1 20 1 20 8 62H99 1 Logo Name Plate 29 29 9 90H89 1 Base Cylinder Circuit 21 44 21 44 10 00767 4 Washer Lock 5 8 Dia 0 43 0 43 11 00P24 4 Nut Hex 5 8 11 UNC Gr8 0 09...

Page 68: ...Gr8 0 02 0 48 8 00P68 24 FSCS 3 8 16 UNC X 1 1 4 SS 0 04 2 64 9 01P08 2 HHCS 5 16 18 x 2 Gr8 0 12 0 24 10 01P20 1 SHCS 3 8 16 UNC x 1 3 4 Gr8 0 07 0 07 11 01P30 2 Washer Lock Disc 1 2 Pr 0 02 0 04 12 00P31 2 HHCS 182 13 UNC x 1 1 4 0 14 0 28 13 22P63 2 Hyd Cyl 5 5x2 5x46 274 00 548 00 14 90P71 6 Wear Pad 2 3 4x1 2x11 3 4 0 70 4 20 LIFT CYLINDER SERVICE PARTS 15 21P11 2 Counterbalance Valve Cartrid...

Page 69: ...16 UNC x 1 Gr8 0 05 0 10 9 00P73 2 FHCS 1 2 13 UNC x 1 1 4 Gr8 0 11 0 22 10 00P86 2 Washer Lock Countersunk 1 2 0 06 0 12 11 01P25 6 SHCS 7 16 14 UNC x 1 1 2 Gr8 0 05 0 30 12 01P26 6 Washer Lock 7 16 0 01 0 06 13 01P28 2 Washer Lock Disc 3 8 Pr 0 01 0 02 14 01P30 2 Washer Lock Disc 1 2 Pr 0 02 0 04 15 80P09 2 Roller Assy 6 1 4 x2 1 4ID 37 03 74 06 16 90P03 6 Zerk Grease 1 8 NPT 0 01 0 06 BEARINGS ...

Page 70: ...4 3 54 10 00P05 1 Snap Ring Ext 1 Shaft 0 01 0 01 11 00P13 4 HHCS 3 8 16 UNC x 1 1 4 Gr8 0 10 0 40 12 00P55 1 Nut Lock 5 8 11 UNC Gr8 0 13 0 13 13 00P62 14 HHCS 3 8 16 UNC x 1 Gr8 0 05 0 70 14 01P16 12 FHCS 5 16 18 UNF x 1 1 4 Brass 0 03 0 36 15 01P28 18 Washer Lock Disc 3 8 Pr 0 01 0 18 16 01P43 1 HHCS 5 8 11 UNC x 7 1 2 Gr8 0 75 0 75 17 20P51 1 Hyd Cylinder 3 x 1 75 x 32 86 00 86 00 18 23001 12 ...

Page 71: ...P14 1 Nut Hex 3 8 16 UNC Gr8 0 02 0 02 8 00P32 2 SHCS 3 8 16 UNC x 1 1 4 0 07 0 14 9 00P34 2 Nut Lock 3 8 16 0 02 0 04 10 00P79 4 FHCS 3 8 16 UNC x 3 4 Brass 0 09 0 36 11 01P20 1 SHCS 3 8 16 UNC x 1 3 4 Gr8 0 07 0 07 12 01P28 3 Washer Lock Disc 3 8 Pr 0 01 0 03 13 01P30 2 Washer Lock Disc 1 2 Pr 0 02 0 04 14 01P65 2 1 2 13 UNC X 2 3 4 HHCS GR 8 0 01 0 02 15 90P04 2 Spring Extension 7 8 OD x 6 Lg 0...

Page 72: ...ad 2 3 4x1 2x3 1 4 0 19 0 19 3 24H67 1 Shim Jib 2 3 4 x 14GA x3 1 4 0 20 0 20 4 62H11 1 Cover Jib 5 1 4x11GAx5 1 4 0 90 0 90 5 00755 2 Washer Lock 3 8 Dia 0 03 0 06 6 00P03 2 HHCS 3 8 16 UNC x 3 4 0 04 0 08 7 01P50 4 FHCS 5 16 18 UNC x 3 4 0 02 0 08 DISC LOCK WASHER TORQUE SPECS BOLT SIZE SAE GR 8 ASS Y TORQUE FT LBS 3 8 50 7 16 80 1 2 120 5 8 230 3 4 380 7 8 400 1 400 5 6 ...

Page 73: ... 00P15 30 HHCS 1 2 13 UNC x 1 3 4 Gr8 0 20 6 00 10 00P19 3 HHCS 5 16 18 UNC x 2 3 4 0 02 0 06 11 00P20 3 Nut Hex 5 16 18 UNC 0 10 0 30 12 00P35 50 Nut Lock 1 2 13 UNC 0 05 2 50 13 00P56 4 HHCS 5 8 11 UNCS x 1 1 2 0 18 0 72 14 01P31 4 Washer Lock Disc 5 8 Pr 0 03 0 12 15 10P28 2 HHCS 5 16 x 1 1 4 0 03 0 06 16 10P29 2 Cover Plate Clamp 7 8 0 10 0 20 17 10P30 2 Clamp Assy Twin 1 2 0 04 0 08 18 00752 ...

Page 74: ... Assy 38 08 08FJ 08FJ45 1 90 1 90 6 12P53 1 Hose Assy 21 08 08FJ 08FJ45 1 26 1 26 7 12P54 1 Hose Assy 17 08 08FJ 08FJ45 1 11 1 11 8 12P55 1 Hose Assy 31 06 08FJ 08FJ45 1 46 1 46 9 12P56 1 Hose Assy 74 06 08FJ 08FJ 2 85 2 85 10 12P57 1 Hose Assy 105 06 08FJ 08FJ45 3 82 3 82 11 12P58 2 Adp Hyd 08MJ 08MJ 08MJ Tee 0 30 0 60 12 12P85 2 Adp Hyd 08FJ 08MJ 45 0 30 0 60 13 13P14 4 Adp Hyd MJIC Cap 8 0 07 0...

Page 75: ...B 90 LL 0 30 0 60 9 12P17 2 Adp Hyd 10MB 08FB 0 30 0 60 10 12P21 1 Adp Hyd 16MP 12FP 0 20 0 20 11 12P22 1 Adp Hyd 12HB 12MP 0 30 0 30 12 12P23 1 Adp Hyd 12HB 12MB 90 0 60 0 60 13 12P29 1 Hose 3 4 X 24 LP 0 88 0 88 14 12P53 1 Hose Assy 21 08 08FJ 08FJ45 1 26 1 26 15 12P59 1 Hose Assy 20 08 08FJ 08FJ 1 22 1 22 16 13P12 2 Hyd Tube Rear 1 2 x 67 1 2 2 50 5 00 17 20P05 1 Hyd Tank 15 gallon 54 20 54 20 ...

Page 76: ...T Bolt Clamp 1 1 2 Dia 0 10 0 20 2 10P32 1 Adp Hyd 10MJ 12MB 45 0 30 0 30 3 10P35 1 Adp Hyd 10MJ 12MB 0 30 0 30 4 10P61 1 Hose Assy 106 08 10FJ 10FJ90 3 80 3 80 5 12P18 1 Adp Hyd 16HB 16MB 0 40 0 40 6 12P19 1 Adp Hyd 10HB 10MP 0 3 0 30 7 12P20 1 Adp Hyd 20MP 16FP 0 30 0 30 8 12P28 1 Hose 1 X 120 LP 6 60 6 60 5 10 ...

Page 77: ...ESCRIPTION WT lb ea WT lb all 1 10H51 1 Valve Mount Bracket 8 20 8 20 2 20P08 2 Control Handle Cable 2 80 5 60 3 20P09 1 Control Console 2 Sect 4 10 4 10 4 20P10 2 Bonnet Kit V20 0 50 1 00 5 20P15 2 Control Cable Assy 84 Std 1 83 3 66 6 21P32 1 Hyd Valve V20 2 Sect 3250 27 00 27 00 5 11 ...

Page 78: ......

Page 79: ...Tube 2 1 2OD x 1 0 30 0 30 8 53586 1 Safety Snap Pin 3 8 Dia x 2 1 2 Lg 9 62H11 1 Cover Jib 5 1 4x11GAx5 1 4 0 90 0 90 10 00755 2 Washer Lock 3 8 Dia 0 03 0 06 11 00P03 2 HHCS 3 8 16 UNC x 3 4 0 04 0 08 12 00P34 1 Nut Lock 3 8 16 0 02 0 02 13 01P01 1 HHCS 3 8 16 UNC x 3 1 4 0 01 0 01 14 01P50 4 FHCS 5 16 18 UNC x 3 4 0 02 0 08 15 90P03 1 Zerk Grease 1 8 NPT 0 01 0 01 16 90P91 2 Decal Adjustable Ji...

Page 80: ...H51 1 Valve Mount Bracket 8 20 8 20 2 12P94 1 Air Line Kit 1 40 1 40 3 20P72 1 Control Handle 2 Section Air 1 60 1 60 4 20P74 1 Air Pressure Protection Valve 0 60 0 60 5 20P95 2 Air Shift Kit V20 1 40 2 80 6 21P32 1 Hyd Valve V20 2 Section 3250 27 00 27 00 7 51H27 1 Air Cntrl Handle Console Section 4 20 4 20 6 2 ...

Page 81: ... AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST PLUMBING CONFIGURATIONS NOT ALL FITTINGS MAY BE UTILIZED 2 THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD CONTROL VALVE BY THE HOIST INSTALLER PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT 6 3 ...

Page 82: ...x 8 3 4 4 41 8 82 5 25H91 2 Mount Bkt 8 1 4 x 11 3 68 7 36 6 00784 50 Washer Flat 1 2 Dia HT 0 01 0 50 7 00P01 20 HHCS 1 2 13 UNC x 1 1 2 Gr8 0 21 4 20 8 00P15 30 HHCS 1 2 13 UNC x 1 3 4 Gr8 0 20 6 00 9 00P35 50 Nut Lock 1 2 13 UNC 0 05 2 50 10 00P56 4 HHCS 5 8 11 UNCS x 1 1 2 0 18 0 72 11 01P31 4 Washer Lock Disc 5 8 Pr 0 03 0 12 DISC LOCK WASHER TORQUE SPECS BOLT SIZE SAE GR 8 ASS Y TORQUE FT LB...

Page 83: ...dp Hyd 20MP 16MP 0 70 0 70 2 11P20 2 Worm Gear Clamp HSS16 0 10 0 20 3 12P21 1 Adp Hyd 16MP 12FP 0 20 0 20 4 12P22 1 Adp Hyd 12HB 12MP 0 30 0 30 5 12P29 1 Hose 3 4 x 24 LP 0 88 0 88 6 20P05 1 Hyd Tank 15 Gallon 54 20 54 20 7 20P22 1 Hyd Filter Assembly 25 GPM 2 30 2 30 8 20P64 1 Hyd Filter Indicator 0 01 0 01 6 5 ...

Page 84: ... lb all 1 10P21 2 T Bolt Clamp 1 1 2 Dia 0 10 0 20 2 10P32 1 Adp Hyd 10MJ 12MB 45 0 30 0 30 3 10P61 1 Hose Assy 106 08 10FJ 10FJ90 3 80 3 80 4 12P18 1 Adp Hyd 16HB 16MB 0 40 0 40 5 12P19 1 Adp Hyd 10HB 10MP 0 30 0 30 6 12P20 1 Adp Hyd 20MP 16FP 0 30 0 30 7 12P28 1 Hose 1 x 120 LP 6 60 6 60 6 6 ...

Page 85: ... 90 0 30 0 60 2 10P63 2 HHCS 5 16 x 1 3 4 0 03 0 06 3 10P64 2 Cover Plate Clamp 1 2 0 10 0 20 4 10P65 2 Clamp Assy Twin 7 8 0 04 0 08 5 12P53 1 Hose Assy 21 08 08FJ 08FJ45 1 26 1 26 6 12P59 1 Hose Assy 20 08 08FJ 08FJ 1 22 1 22 7 13P33 1 Hose Assy 63 5 08 08FJ 08FJ45 2 10 2 10 8 13P34 1 Hose Assy 66 08 08FJ 08FJ45 2 20 2 20 6 7 ...

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Page 88: ...1800 NE BROADWAY AVENUE DES MOINES IA 50313 TOLL FREE 888 767 8000 FAX 515 313 4426 ...

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