41
SAFETY CHECK OUT
ENGINE AND TRANSMISSION
CHASSIS
Cold Tire Inflation Pressure
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the vehicle
all the following items should be dou-
ble-checked to confirm that the operation and
function of the vehicle are satisfactory. Now,
setting-up the vehicle and pre-delivery inspec-
tion have been completed and the vehicle can
be passed to the customer.
ITEM
MEASURE
SPECIFICATIONS
Engine oil
Check/Refill
2 000 ml
(2.1/1.8 US/lmp qt)
Fuel tank
Drain/Fill
10.0 L
(2.6/2.2 US/lmp gal)
Throttle cable
Check/Adjust
3.0–5.0 mm
(0.12–0.20 in)
Choke cable
Check/Adjust
0.5–1.0 mm
(0.02–0.04 in)
Reverse lock release
cable
Check/Adjust
1.0–2.0 mm
(0.04–0.08 in)
Idle r/min
Check/Adjust
1 400–1 600 r/min
Exhaust system
Leakage
Fuel system
connection
Circlip/Leakage
Engine coolant
Leakage/Level
1.0 L
(1.1/0.9 US/lmp.qt)
ITEM
MEASURE
SPECIFICATIONS
Disc brake (s)
Clean/Fluid level
Parking brake cable
length
Check/Adjust
47–51 mm
(1.9–2.0 in)
Rear brake pedal
Check/Adjust
0–10 mm
(0–0.4 in)
Clutch cable
Check/Adjust
10–15 mm
(0.4–0.6 in)
Drive chain
Lubricate/Check/
Adjust
30–40 mm
(1.2–1.6 in)
Oiling points
All necessary
points
Battery
Filling electrolyte
Wiring and cable
Routing/Operation
Wiring connectors
Clean/Tight
Suspensions
Front/Rear,
Operation
Tighten all nuts
and bolts
Torque those listed
in this manual
Cotter pins and
circlip
Fasteners, Check
Paint and chrome
Inspect/Wash and
polish
LOAD
TIRE PRESSURE
FRONT
REAR
UP TO 110 kg
243 lbs
30 kPa
0.30 kg/cm
2
4.4 psi
27.5 kPa
0.275 kg/cm
2
4.0 psi
ITEM
CHECK FOR
Light
Lighting/Adjust
Taillight/Brake light
Headlight high/low beam
Instrument Lights
Lighting
Reverse indicator light
Neutral indicator light
Coolant temperature indicator
light
Switch Operations
Operation
Ignition switch
Dimmer switch
Engine stop switch
Starter button
Stop lamp switch
Brake switch
ITEM
CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission
Operation/Noise
Drive chain
Operation/Noise
Clutch
Operation/Noise
Gearshift lever
Operation
Reverse selection knob
Operation
Brake
Front/Rear, Operation/Noise
Steering
Stability
Suspension
Operation
Control cables
Operation/Proper return
Leakage
Fuel/Oil/Exhaust
