Suzuki LT-A400FK3, Setup Manual

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40
SAFETY CHECK OUT
"
ENGINE AND TRANSMISSION
CHASSIS
Cold Tire Inflation Pressure
(FOR LT-A400)
(FOR LT-A400F)
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the vehicle
all the following items should be dou-
ble-checked to confirm that the operation and
function of the vehicle are satisfactory. Now,
setting-up the vehicle and pre-delivery inspec-
tion have been completed and the vehicle can
be passed to the customer.
ITEM MEASURE SPECIFICATIONS
Engine oil Check/Refill 2 900 ml
Fuel tank Drain/Fill 15.0 L
Throttle cable Check/Adjust
3.0–5.0 mm
(0.12–0.20 in)
Idle r/min Check/Adjust 1 400–1 600 r/min
Exhaust system Leakage
Fuel system
connection
Circlip/Leakage
Front differential
gear oil
(For LT-A400F)
Check/Fill
400 ml
(13.5/14.1 US/lmp oz)
Final gear oil Check/Fill
250–350 ml
(11.8/12.3 US/lmp oz)
ITEM MEASURE SPECIFICATIONS
Rear/Parking brake
lever
Check/Adjust 3–5 mm (0.1–0.2 in)
Rear brake pedal Check/Adjust
Height:
20–30 mm
(0.8–1.2 in)
Play:
20–30 mm
(0.8–1.2 in)
Oiling points
All necessary
points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Suspensions
Front/Rear,
Operation
Tighten all nuts
and bolts
Torque those listed
in this manual
Cotter pins and
circlip
Fasteners, Check
Paint and chrome
Inspect/Wash and
polish
LOAD
TIRE PRESSURE
FRONT REAR
UP TO 172 kg
380 lbs
32.5 kPa
0.325 kg/cm 2
4.7 psi
27.5 kPa
0.275 kg/cm 2
4.0 psi
LOAD
TIRE PRESSURE
FRONT REAR
UP TO 172 kg
380 lbs
32.5 kPa
0.325 kg/cm 2
4.7 psi
30 kPa
0.30 kg/cm 2
4.4 psi
ITEM CHECK FOR
Light
Lighting/Adjust
Taillight/Brake light
Headlight high/low beam
Back lamp (For Sweden)
Instrument Lights
Lighting
Speedometer light
Reverse indicator light
Neutral indicator light
Oil temperature indicator light
High beam indicator light
(For Sweden)
Switch Operations
Operation
Ignition switch
Dimmer switch
Engine stop switch
Starter button
Horn switch
(For Sweden and Australia)
Emergency stop switch
(For Sweden)
Stop lamp switch
Brake switch
ITEM CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Drive shaft Smoothness/Noise
Range lever Operation
Selection lever (For LT-A400F) Operation
Brake Front/Rear, Operation/Noise
Steering Stability
Suspension Operation
Control cables Operation/Proper return
Leakage Fuel/Oil/Exhaust
Odometer and trip meter Operation
Speedometer Operation