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INSPECT ROUTING

1. Remove the upper and lower meter panels (refer to Service Manual page 9D-15).

2. Check if the ignition switch lead wire is clamped and routed correctly. Incorrect positions

are shown in Figures 1 and 2. Correct routing and clamping is shown in Figures 3 and 4

on page 5.

Figure 1

Incorrect

Position

Incorrect Gray Tape

Position

Gray tape is not

visible on both

sides of clamp

-or-

Gray tape is not

positioned beneath

clamp

Figure 2

Incorrect

Routing

Incorrect Routing

Ignition switch harness

is routed behind the

right switch harness.

Cowling

Brace

Side

§

§

§

§

§

90

0

90

0

90

0

Ignition Switch

Lead Wire

=

Summary of Contents for k8 gsx1300r

Page 1: ...g of the engine This could result in a crash SAFETY RECALL CAMPAIGN 2A05 CERTAIN 2008 GSX1300RK8 MOTORCYCLES IGNITION SWITCH INSPECTION REPLACEMENT WHAT WILL SUZUKI DO Suzuki is recalling affected uni...

Page 2: ...performed to the motorcycle you will see the message CAMPAIGN NOT YET PERFORMED displayed and the ignition switch lead wire routing will need to be inspected Refer to the inspection procedure in this...

Page 3: ...you have a customer with special needs contact your Technical Service Manager 800 756 3251 to discuss possible solutions ORDERING PARTS FOR THE SAFETY RECALL CAMPAIGN You will be responsible for order...

Page 4: ...ons are shown in Figures 1 and 2 Correct routing and clamping is shown in Figures 3 and 4 on page 5 Figure 1 Incorrect Position Incorrect Gray Tape Position Gray tape is not visible on both sides of c...

Page 5: ...covered by the other wire harnesses 2 Turn the handlebars back and forth to verify that the steering operates smoothly and the wiring harness does not become kinked or pinched 3 Proceed to PUNCH MARK...

Page 6: ...roduce a deep enough groove on the screw head for the screwdriver to work properly Figure 6 Pay attention not to hit other parts with the hammer Turn to remove the break off screws in a counter clockw...

Page 7: ...spring These parts will not be reused for reassembly of the new switch Begin reassembly using the main body of the new ignition switch The new recall kit ignition switch body can be identified by the...

Page 8: ...il the screw heads break off Figure 14 Install the plastic caps provided in the kit on the cylinder cap over the break off screws Install the ignition switch assembly refer to Service Manual page 1H 1...

Page 9: ...the Suzuki Connect system will not accept the claim RECALL CAMPAIGN IGNITION SWITCH LEAD WIRE INSPECTION REROUTE Short Form Instructions GENERAL CLAIM NUMBER XXXXX X Dealer enters number ENTRY TYPE M...

Page 10: ...ientious action at the dealership level can lead to a successful campaign conclusion Please remind your staff to be sympathetic and sensitive to your customers feelings Please extend Suzuki s apologie...

Page 11: ...ve the problem The repair consists of thoroughly inspecting the ignition switch lead wire routing If the ignition switch lead wire is not routed or clamped properly Suzuki will replace the ignition sw...

Page 12: ...vehicle to your Suzuki dealer after June 10 2008 you may submit a complaint to the Administrator National Highway Traffic Safety Administration 1200 New Jersey Ave S E West Building Washington D C 205...

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