background image

Hayabusa-Zone.com

Bikeland.org

 - 7/12-

5.

6.

7.

Remove the shutter. The shutter may

come off the ignition switch in the cylin-

der cap, but is not secured to the cap.

Remove the rotor and spring from the

ignition switch. When the rotor is re-

moved, the spring may be attached to the

rotor, but it will not be secured.

The cylinder cap, shutter, rotor, and

spring will be used for reassembly of the

new switch. Keep these parts in a safe,

clean location.

Attach a warranty parts tag to the origi-

nal ignition switch body and retain for

TSM inspection.

Using a philips screwdriver, carefully

remove the "break-off" screws from the

new ignition switch (these screws are

hand-tightened) and keep them for reas-

sembly of the new ignition switch.

Remove the cylinder cap, shutter, rotor,

and spring. These parts will not be reused

for reassembly of the new switch.

Begin reassembly using the main body of

the new ignition switch. The new (recall

kit) ignition switch body can be identified

by the letter "A" at the end of the lot

number (Figure 10).

Set the spring from the original ignition

switch onto the projection in the new

ignition switch body (Figure 11).

Install the rotor from the original ignition

switch into the new ignition switch body.

There is only one correct position (Figure

12) to install the rotor into the ignition

switch body. Note the position of the

tumbler plates when the rotor is installed.

When installed in the correct position,

the rotor will drop into the new ignition

switch body smoothly and easily. Do not

force or push the rotor into the ignition

switch or damage may occur.

New Ignition Switch Disassembly

Figure 9

Spring

Shutter

Rotor

New Ignition Switch Reassembly

8.

9.

Figure 11

Spring

Figure 10

8513 A

Figure 12

Tumbler Plates

Summary of Contents for k8 gsx1300r

Page 1: ...g of the engine This could result in a crash SAFETY RECALL CAMPAIGN 2A05 CERTAIN 2008 GSX1300RK8 MOTORCYCLES IGNITION SWITCH INSPECTION REPLACEMENT WHAT WILL SUZUKI DO Suzuki is recalling affected uni...

Page 2: ...performed to the motorcycle you will see the message CAMPAIGN NOT YET PERFORMED displayed and the ignition switch lead wire routing will need to be inspected Refer to the inspection procedure in this...

Page 3: ...you have a customer with special needs contact your Technical Service Manager 800 756 3251 to discuss possible solutions ORDERING PARTS FOR THE SAFETY RECALL CAMPAIGN You will be responsible for order...

Page 4: ...ons are shown in Figures 1 and 2 Correct routing and clamping is shown in Figures 3 and 4 on page 5 Figure 1 Incorrect Position Incorrect Gray Tape Position Gray tape is not visible on both sides of c...

Page 5: ...covered by the other wire harnesses 2 Turn the handlebars back and forth to verify that the steering operates smoothly and the wiring harness does not become kinked or pinched 3 Proceed to PUNCH MARK...

Page 6: ...roduce a deep enough groove on the screw head for the screwdriver to work properly Figure 6 Pay attention not to hit other parts with the hammer Turn to remove the break off screws in a counter clockw...

Page 7: ...spring These parts will not be reused for reassembly of the new switch Begin reassembly using the main body of the new ignition switch The new recall kit ignition switch body can be identified by the...

Page 8: ...il the screw heads break off Figure 14 Install the plastic caps provided in the kit on the cylinder cap over the break off screws Install the ignition switch assembly refer to Service Manual page 1H 1...

Page 9: ...the Suzuki Connect system will not accept the claim RECALL CAMPAIGN IGNITION SWITCH LEAD WIRE INSPECTION REROUTE Short Form Instructions GENERAL CLAIM NUMBER XXXXX X Dealer enters number ENTRY TYPE M...

Page 10: ...ientious action at the dealership level can lead to a successful campaign conclusion Please remind your staff to be sympathetic and sensitive to your customers feelings Please extend Suzuki s apologie...

Page 11: ...ve the problem The repair consists of thoroughly inspecting the ignition switch lead wire routing If the ignition switch lead wire is not routed or clamped properly Suzuki will replace the ignition sw...

Page 12: ...vehicle to your Suzuki dealer after June 10 2008 you may submit a complaint to the Administrator National Highway Traffic Safety Administration 1200 New Jersey Ave S E West Building Washington D C 205...

Reviews: