Suzuki drz 400E, Service Manual

Page: 82 / 334

3-40 ENGINE
REASSEMBLY
Reassemble the transmission in the reverse order of disassem-
bly. Pay special attention to the following points:
NOTE:
Before installing the gears, apply engine oil to the inner surface
of each gear and bushing.
Never reuse a circlip. After a circlip has been re-
moved from a shaft, it should be discarded and a
new circlip must be installed.
When installing a new circlip, do not expand the end
gap larger than required to slip the circlip over the
shaft.
After installing a new circlip, make sure that it is
completely seated in its groove and securely fit-
ted.
NOTE:
When reassembling the transmission, attention must be given
to the locations and positions of the washers and circlips. The
cross sectional view shows the correct position of the gears,
washers, and circlips. (
3-41)
When installing a new circlip, pay attention to the direction of
the circlip. Fit it to the side where the thrust is, as shown. The
rounded side should be against the gear surface.
A
Thrust
B
Sharp edge