Suzuki 2004 GS500, Service Manual

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8 GS500K4/FK4 (’04-MODEL)
CLUTCH
Unit: mm (in)
TRANSM DRIVE CHAIN
Unit: mm (in) Except ratio
ITEM STANDARD LIMIT
Clutch lever play 10 – 15
(0.4 – 0.6)
—
Clutch release screw 1/4 – 1/2 turn back —
Drive plate thickness 2.92 – 3.08
(0.115 – 0.121)
2.62
(0.103)
Drive plate claw width 15.8 – 16.0
(0.62 – 0.63)
15.0
(0.59)
Driven plate distortion
—
0.10
(0.004)
Clutch spring free length
—
60.8
(2.39)
ITEM STANDARD LIMIT
Primary reduction ratio 2.714 (76/28) —
Final reduction ratio 2.437 (39/16) —
Gear ratios Low 2.461 (32/13) —
2nd 1.777 (32/18) —
3rd 1.380 (29/21) —
4th 1.125 (27/24) —
5th 0.961 (25/26) —
Top 0.851 (23/27) —
Shift fork to groove clearance 0.1 – 0.3
(0.004 – 0.012)
0.5
(0.020)
Shift fork groove width No.1, No.2
& No.3
5.5 – 5.6
(0.217 – 0.220)
—
Shift fork thickness No.1, No.2
& No.3
5.3 – 5.4
(0.209 – 0.213)
—
Countershaft length
(Low to 2nd)
—
Drive chain Type D.I.D.: DID520VM —
Links 110 —
20-pitch length —
319.4
(12.57)
Drive chain slack 20 – 30
(0.8 – 1.2)
—
+ 0.1
- 0
+ 0.004
- 0
114.7
4.516