GS500K4/FK4 (’04-MODEL) 1
CONTENTS
GS500K4/FK4 (’04-MODEL)
© COPYRIGHT SUZUKI MOTOR CORPORATION 2004
FOREWORD
This manual describes service data, service specifications and servicing procedures which dif-
fer from those of the GS500K3 (’03-MODEL).
NOTE:
* Any differences between the GS500K3 (’03-model) and GS500K4/FK4 (’04-model) in
specifications and service data are indicated with an asterisk mark (*).
* Please refer to the GS500K3 Service Manual for details which are not given in this man-
ual.
SPECIFICATIONS .............................................................................................. 3
SERVICE DATA ................................................................................................. 5
TIGHTENING TORQUE...................................................................................... 13
ENGINE ..................................................................................................... 13
CHASSIS ................................................................................................... 14
PERIODIC MAINTENANCE CHART.................................................................. 15
LOWER CRANKCASE ....................................................................................... 16
COWLING (For GS500F) ................................................................................... 17
FRONT FORK..................................................................................................... 18
REMOVAL ................................................................................................. 18
DISASSEMBLY ......................................................................................... 19
INSPECTION ............................................................................................. 20
REASSEMBLY .......................................................................................... 21
INSTALLATION......................................................................................... 23
WIRING DIAGRAM............................................................................................. 24
GS500K4/UK4 (P-02, 09, 19, 54) .............................................................. 24
GS500FK4/FUK4 (P-02, 19, 54)................................................................ 24
GS500K4 (P-24, 28) .................................................................................. 25
GS500FK4 (P-03, 24, 28, 33) .................................................................... 26
WIRING HARNESS AND HOSE ROUTING....................................................... 27
WIRING HARNESS ROUTING ................................................................. 27
WIRING HARNESS ROUTING (For GS500F) .......................................... 29
OIL COOLER HOSE ROUTING (For GS500F) ........................................ 30
CARBURETOR AND AIR CLEANER HOSE ROUTING .......................... 31
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING..................................... 32
FRONT BRAKE HOSE ROUTING (For GS500F) .................................... 33
FRONT TURN SIGNAL LIGHT INSTALLATION (For GS500F)........................ 34
Summary of Contents for 2004 GS500
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Page 36: ...Prepared by January 2004 Part No 99501 34150 03E Printed in Japan 36 ...
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