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1. Safety instructions

1. Safety instructions

Please check if this instruction manual accords to the 
product type.

Please observe all notes and instructions indicated in this 
manual. It contains essential information which have to be 
observed before and during installation, operation and 

maintenance. Therefore this instruction manual has to be read carefully 
by the technician as well as by the responsible user / qualified 
personnel.
This instruction manual has to be available at the operation site of the 
flow sensor at any time. In case of any obscurities or questions, 
regarding this manual or the product, please contact the manufacturer.

WARNING!
Compressed air!
Any contact with quickly escaping air or bursting 
parts of the compressed air system can lead to 
serious injuries or even death!

Do not exceed the maximum permitted pressure range (see 
sensors label).

Only use pressure tight installation material.

Avoid that persons get hit escaping air or bursting parts of the 
instrument.

The system must be pressureless during maintenance work.

WARNING!
Voltage used for supply!
Any contact with energized parts of the product, may 
lead to a electrical shock which can lead to serious 
injuries or even death!

 

Consider all regulations for electrical installations.

The system must be disconnected from any power supply during 
maintenance work.

Any electrical work on the system is only allowed by authorized 
qualified personal.

S430

5

Summary of Contents for S 430

Page 1: ...English Instruction and operation manual S430 Pitot tube flow sensor ...

Page 2: ...ance with this manual Should the device be tampered with in any manner other than a procedure which is described and specified in the manual the warranty is cancelled and the manufacturer is exempt from liability The device is destined exclusively for the described application SUTO offers no guarantee for the suitability for any other purpose SUTO is also not liable for consequential damage result...

Page 3: ...ration 19 6 5 1 Prerequisites 19 6 5 2 Using the service App S4C FS 19 6 5 3 Using the local display 21 6 6 Removing the sensor 21 6 7 Making electrical connection 22 7 Configuration 23 7 1 Description of sensor settings 23 7 1 1 Flow settings 23 7 1 2 Unit settings 24 7 1 3 Reference conditions 24 7 1 4 Factory settings 24 7 1 5 Output settings 24 7 1 6 Language setting 24 7 2 Configuration using...

Page 4: ...9 Calibration 32 10 Maintenance 32 11 Disposal or waste 32 12 Warranty 32 Appendix 34 4 S430 ...

Page 5: ...se contact the manufacturer WARNING Compressed air Any contact with quickly escaping air or bursting parts of the compressed air system can lead to serious injuries or even death Do not exceed the maximum permitted pressure range see sensors label Only use pressure tight installation material Avoid that persons get hit escaping air or bursting parts of the instrument The system must be pressureles...

Page 6: ...uctions It is not allowed to use the product in explosive areas Please observe the national regulations before during installation and operation Remarks It is not allowed to disassemble the product Always use spanner to mount the product properly ATTENTION Measurement values can be affected by malfunction The product must be installed properly and frequently maintained otherwise it may lead to wro...

Page 7: ...igh mass flow velocity applications The sensor can measure in wet and dirty gases as occurring for example at the outlet of a compressor The S430 can measure the following values Velocity of the compressed air or gas Volume flow of the compressed air or gas Total consumption of the compressed air or gas Pressure and Temperature of the compressed air or gas The default factory settings are Velocity...

Page 8: ...or for easy installations under pressure through a ball valve High temperature application up to 200 C Tube diameters from 1 up to 10 larger diameters on request No mechanical wear parts All parts which are in contact with the medium are made of stainless steel Optional display directly on the sensor showing velocity volume flow and consumption temperature pressure 8 S430 ...

Page 9: ...essure sensor Measuring medium Air gas non corrosive gas steam Operating temperature 40 200 C probe tube 30 70 C housing 0 50 C display optional Humidity of the meas medium 90 no condensation Operating pressure 0 1 6 MPa Housing material PC ABS Material of the probe tube sensor head and the screwing Stainless steel 1 4404 Protection class IP65 Dimensions See dimensional drawing on chapter 5 Displa...

Page 10: ...odbus output default setting See chapter 8 4 M Bus output default setting See chapter 8 5 4 4 Accuracy Accuracy Flow 1 5 of reading 0 3 full scale Pressure 0 5 full scale Temperature 0 5 C Stated accuracy at Ambient process temperature 23 C 3 C Ambient process humidity 90 Process pressure at 0 6 MPa Working range Flow range for air at 6 barg 50 C and 90 humidity For other gas and condition please ...

Page 11: ... flow of S430 is pressure depending Following chart shows the relationship at tube of 100 mm 50 C and 90 humidity For other tube and conditions please download Flow range software from the homepage of the manufacturer S430 11 ...

Page 12: ...5 Dimensional drawing 5 Dimensional drawing 12 S430 ...

Page 13: ...ion Procedure 6 2 Determination of the installation point In order to maintain the accuracy stated in the technical data the sensor must be insert in the centre of a straight pipe section with unhindered flow characteristics Remark If the pipe diameter is higher than the maximum shaft length it is possible to install the sensor out of centre of the pipe For this please contact the manufacturer Unh...

Page 14: ...ll as turbulence in the direction of the flow The sensor is for indoor use only At an outdoor installation the sensor must be protected from solar radiation and rain 6 2 1 Inlet and outlet sections L1 Length of inlet section L2 Length of outlet section D Diameter of tube Please keep at least 8 x D upstream and 3 x D downstream to ensure an significant influence to the measuerement due to up and do...

Page 15: ...tal installation is not permitted Please consider that the distance to the horizontal level must be 10 Installation in a vertical pipe is possible required the flow is from bottom up and the sensor has at least a 10 degree angle recommended is 20 degree ATTENTION Do not install in vertical pipes if the flow is from top to down S430 15 ...

Page 16: ...w Note If the pipe diameter is greater than the shaft length it is feasible to install the sensor out of centre of the pipe For more information please contact the manufacturer 6 3 1 Centre installation Centre installation is the default and recommended installation type Insertion depth x y x OD 2 OD Outer diameter of pipe Example for a 2 pipe and a 87 mm ball valve y 87mm OD 60 3 mm x OD 2 60 3 m...

Page 17: ...ion is applicable In the non centre installation the sensor is inserted to exact 100 mm depth of pipes Insertion depth x y 100 x is the wall thickness of pipes Example for a 12 pipe the wall thickness of pipes 9 mm and a 87 mm ball valve x 9mm y 87mm Insertion depth 9 mm 87mm 100 mm 196mm S430 17 ...

Page 18: ...rform zero flow calibration see picture on P21 7 Move flow sensor slightly to the determined insertion depth by means of the scale 8 Tighten the clamp sleeve at the connection thread so that the flow sensor can not longer be moved by the pressure in the pipe however it should be possible to move the sensor shaft manually 9 With the aid of the alignment key make sure that the actual flow direction ...

Page 19: ...ions are met The sensor must have been mounted on top of the G 1 2 ball valve The ball valve must be opened with the sensor tip outside of the pipe That is the sensor tip still remain inside the ball valve These ensure that the sensor is exposed to the system pressure during calibration 6 5 2 Using the service App S4C FS This is the most convenient way especially when the sensor is not equipped wi...

Page 20: ...can only view the online parameter values and existing settings 4 Click the Scan QR Code button and then scan the QR code provided on the calibration certification A green Wireless Connection icon is displayed indicating that the sensor is accessible in the editable mode Note Only through scanning the QR code can you edit system settings and perform calibrations 5 Click the System icon On the Syst...

Page 21: ... shot out of the ball valve if you do not carefully follow the steps described below For your information The sensor is exposed to a force of 18 kg at the 8 barg system pressure a force of 32 kg at 16 barg system pressure Hold the sensor very tight when releasing the clamp sleeve 1 Hold the flow sensor firmly 2 Release the clamp sleeve from the connection head very slowly while keeping your hand o...

Page 22: ...the sensor through the M12 connector Connector plug A Connector plug B Connection pins connector plug M12 Connection pins view from the clamping side Pin assignment connector plug M12 Output Version Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Modbus A SDI VB VB N A N A B GND VB VB D D Pulse and analog A SDI VB VB N A N A B N A SW SW I I M Bus A SDI VB VB N A N A B N A VB VB M M Wire colour brown white...

Page 23: ...e service App S4C FS local display optional or service kit optional Note You can also use these tools to view parameter values and error messages 7 1 Description of sensor settings Settings provided on S430 come into the following categories 7 1 1 Flow settings Parameter Description Pipe diameter Enter the pipe diameter in the unit of mm Gas type Select the gas type To measure steam select steam a...

Page 24: ...100mm insertion depth 7 1 2 Unit settings Configure units for flow pressure temperature and consumption 7 1 3 Reference conditions View reference settings at standard condition and norm condition Configure reference settings at the customer condition as needed 7 1 4 Factory settings Configure filter grade at the scale of 0 to 127 7 1 5 Output settings Configure output settings for Modbus such as t...

Page 25: ...ocal display The App is available for Android systems You can download the service App from the Google Play store or our Website To change settings using the App you must scan the QR code on the calibration certificate This ensures that only valid users can change the sensor settings For more detailed instructions refer to steps described on page 20 S430 25 ...

Page 26: ...Enter key Up key Down key 7 3 1 Starting process After power up the display starts automatically with a initialisation procedure During the next eight seconds the display will show the current software version and starts the connection to the sensor Now the display goes to the standard mode showing the online values flow velocity and pressure alternately 7 3 2 About the home page Home page Status ...

Page 27: ...suring range Pressure over operating range Pressure sensor damaged Temperature sensor damaged Flow direction 7 3 3 Configuration instructions 1 Press the Enter key 3s 2 Enter the unlock code 12 using the Up and Down keys and then enter Enter key 3 Use the Up and Down keys to choose the parameter that you want to change 4 Use the Up and Down keys to select desired entry box or adjust the values 5 P...

Page 28: ...e diameter The corresponding flow in different pipe sizes can be found in the Appendix section For other ranges please contact the manufacturer 8 2 Pulse output The sensor will send out one pulse per consumption unit This pulse output can be connected to an external pulse counter to count the total consumption The number of m3 per second are summed up and indicated after one second Pulse length de...

Page 29: ...umption unit For this the pulse can be set by our service software or a connected display to 1 pulse per 10 consumption units or 1 pulse per 100 consumption units For example if set to 1 pulse per 10 m3 the sensor will send one pulse each 10 m3 Example Volume flow m3 h Pulse length ms Max consumption m3 10800 120 10800 10800 60 28800 28800 30 57600 S430 29 ...

Page 30: ...onnector B Pin 4 and 5 Variant 1 Variant 2 8 4 Modbus output Mode RTU Baud rate 19200 Device address 1 Framing parity stop bit 8 E 1 Response time 1 second Response delay 0 ms Inter frame spacing 7 char Remarks Modbus communication settings can be changed by the service software 30 S430 ...

Page 31: ...ity m s 0 1 FLOAT 4 Byte 10 6 Reverse flow m3 h 0 1 FLOAT 4 Byte 12 7 Reverse consumption m3 1 0 UNIT32 4 Byte 14 8 System status 1 0 UNIT32 4 Byte 24 Remark all numbers are in little endian format 8 5 M Bus output Manufacturer code Fabrication No 0x15C4 serial number Baud rate parity 2400 bps even Device address primary address 1 secondary address serial number Response delay timeout 7ms 500ms Ch...

Page 32: ...lable material and do not belong in the household waste The device the accessories and its packings must be disposed according to your local statutory requirements The dispose can also be carried by the manufacturer of the product Please contact the manufacturer for details 12 Warranty SUTO provides a warranty for this product of 24 months covering the material and workmanship under the stated ope...

Page 33: ...ns are undertaken by third parties or unauthorised persons If the serial number has been changed damaged or removed Other claims especially those for damage occurring outside the instrument are not included unless responsibility is legally binding Warranty repairs do not extend the period of warranty ATTENTION Batteries have a reduced warranty time of 12 month S430 33 ...

Page 34: ...3224 6 53 74 0 90 3 0 830 80 00 3003 87 50 06 50064 4 834 41 1768 0 3567 9 59 46 0 99 0 831 82 50 3198 39 53 31 53306 5 888 44 1882 5 3798 9 63 32 1 06 0 831 84 90 3387 18 56 45 56453 1 940 88 1993 6 4023 2 67 05 1 12 0 832 90 00 3810 93 63 52 63515 5 1058 59 2243 0 4526 5 75 44 1 26 4 0 833 100 00 4710 50 78 51 78508 4 1308 47 2772 5 5595 0 93 25 1 55 0 834 107 10 5409 63 90 16 90160 5 1502 67 31...

Page 35: ...S430 35 ...

Page 36: ... to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenn...

Page 37: ... Shui N T Germany Hong Kong Tel 49 0 7631 936889 0 Tel 852 2328 9782 Fax 49 0 7631 936889 19 Fax 852 2671 3863 Email sales suto itec com Email sales suto itec asia Website http www suto itec com Website http www suto itec com All rights reserved Modifications and errors reserved S430_1_2G_im_en_2019 1 S W Download 36 S430 ...

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