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Sure Sweep ST1000E with TRS, Operating Manual

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Sure Sweep ST1000E with TRS Operating Manual Download Page 33

 

 

 

25/11/2014 

 

31 

 

5.11 

Malfunctions / error messages and 
troubleshooting 

Disturbance 

Possible Cause 

Remedy 

No operating display at control 
panel: 

Key switch not switched on 

Turn key switch and check cor-
rect load 

 

Key switch not switched on 

Check the fit of the main panel-
ling. 

 

Fault in electrical wiring 

Check plug connections 

 

Battery empty 

Charge battery 

Sweeping result unsatisfactory: 

Side brush(es) or main sweeping 
rollers not lowered 

Lower 

 

Side brush(es)  or main sweeping 
rollers worn   

Adjust 

 

Filter heavily polluted 

if required switch off side brushes 

 

Filter not correctly fitted 

 

 

Leakage and subsequent aspira-
tion of false air in the filter cham-
ber 

Open the ventilation flap 

 

 

Clean filter 

 

 

check for tight fit 

 

 

check if false air is sucked in 

 

Brush rollers are jammed by dirt, 
cords, strings or the like 

Dismount brush rollers and clean 
them 

 

Ator does not move freely 

 

Check side brushes and remove 
obstacles 

 

 

Drive wheels obstructed 

 

Check ventilator wheel and re-
move any obstruction 

 

 

Frictional wheel worn out 

Jack up the Sweeping & Suction 
Machine 

check differential operation of 
wheels and free running 

 

 

Summary of Contents for ST1000E with TRS

Page 1: ...Operating manual Translation of the original version Alphaclean PO Box 228 Salisbury QLD 4107 Australia Phone 1300 655 598 Fax 1300 733 398 www alphaclean com au ...

Page 2: ...2 25 11 2014 ...

Page 3: ...3 Parking the sweeper 12 4 4 Emptying the dustbin 13 4 4 1 Removing the dustbin 13 4 4 2 Inserting the dustbin 14 5 1 Safety Information 15 5 2 Cleaning 15 5 3 Replacing the filter 16 5 3 1 Removing the filter 16 5 3 2 Fitting the filter 17 5 4 Replacing the Side Brush 17 5 4 1 Dismounting the Side Brush 17 5 4 2 Mounting the Side Brush 18 5 4 3 Adjustment of the Side Brush 18 5 5 Sweeping Rollers...

Page 4: ...ce Chart 30 5 10 1 Daily maintenance 30 5 10 2 After each 50 operating hours also 30 5 10 3 After each 100 operating hours also 30 5 10 4 After each 200 operating hours also 30 5 11 Malfunctions error messages and troubleshooting 31 5 12 Technical Data 32 5 13 Product marking 33 5 14 Disposal 33 5 15 Accessories and spare parts 33 5 16 Service 33 5 17 Transport 33 ...

Page 5: ...e followed 1 1 Usage conformant with intended purpose The appliance is intended exclusively for sweeping on solid surfaces for example parking areas walkways shop floors The area to be swept should not be wet The sweeper may only be used by reliable and instructed personnel revent children juveniles and other unauthorised persons from using the machine e g by pulling out the key after use Any othe...

Page 6: ...ake any changes modifications or additions to the sweeper without the approval of the manufacturer 9 Replacement parts must meet manufacturer specifications This is always ensured by using original replacement parts 10 Ensure that operating media auxiliary media and replace ment parts are disposed of in a safe and environmentally friendly manner particularly batteries 11 Suitable non slip footwear...

Page 7: ...ated when batteries are being charged 18 Note that the accumulator batteries are filled with battery ac id 19 Batteries should always be kept clean and dry to avoid leakage currents Never short circuit battery poles 20 Smoking eating and drinking should be avoided in the vicin ity of the battery charging station to avoid risks to health 21 Batteries should only be charged with the hood opened and ...

Page 8: ...s is caught by the dust suction unit in a lamellar filter inside the machine The lamellar filter can be cleaned through a mechanically operated filter cleaning device If necessary the dust extraction can be closed off with a diaphragm to protect the filter from humidity 1 Driving lever Forward drive Moving backwards 2 forward drive 3 Driving hoop 4 main trim panel 5 dust container 6 driving wheel ...

Page 9: ...ne the height adjustment of the driving hoop you will have to remove the frontal carriage bolts and set it to one of the three height levels In doing so observe the following Upper most position driving hoop low Lowest position driving hoop high tall operators Push the driving hoop and the driving linkage through the opening of the control panel 1 Driving hoop 2 Driving linkage 3 Outer plastic was...

Page 10: ...age in the borehole of the frontal swivel lever Secure this linkage with the set collar By all means make sure that the suction sweeper is turned off before you connect the battery poles Key of the key operated switch to 0 Remove key Connect the poles of the battery To mount the lateral brushes push the lateral brushes on the lateral brush axle Fasten the lateral brushes by sliding the spring plug...

Page 11: ...ent acci dental rolling Loosen the parking brake of the front wheel To do this use the upper unlocking lever 1 Parking brake 6 Front wheel Insert the key into the key operated switch Turn the key clockwise The machine starts Release the key Moving forward Pull the right hand part of the driving lever upwards The suction sweeper moves forward 1 Moving forward 6 Driving lever 2 Driving hoop WARNUNG ...

Page 12: ...Safety Information Do not switch on suction when sweepings are wet This will cause dam age to the suction device and the filter Provide good aeration when using the machine in closed rooms or buildings Do not sweep up mate rials that may cause health impairment 1 Control panel 6 lever for ventilation flap 2 switch for side brushes 7 switch for sweeping rollers 3 lever for filter cleaning ...

Page 13: ...owering lever of the side brushes Push the lever down 4 2 5 Stopping Side Brush Operating Pull up the lowering lever for the side brushes Let the lever snap in arresting position 4 2 6 Operating the ventilation flap Lever down ventilation on Lever up ventilation off The purpose of the ventilation flap is to protect the machine when sweeping moist surfaces If the ventilation is on the dust extracti...

Page 14: ...is on level ground when you loosen the parking brake or secure the suction sweeper to prevent acci dental rolling Release the driving lever Lift the lateral brushes and arrest the lowering lever of the lateral brushes Lift the sweeping rollers and arrest the lowering lever of the sweep ing rollers Turn the key counter clockwise and take it out off the key operated switch Pull the machine towards i...

Page 15: ...ted in the dustbin This is located at the rear of the suc tion sweeper The dustbin must be emptied regularly and at least each time the sweeper is used 4 4 1 Removing the dustbin Pull the attachment lugs off the holding knobs on both sides Pull the dustbin out of the suction sweeper by the handle until the front dustbin guides are free 1 Dustbin fixing knob 6 Dustbin arrest DANGER ...

Page 16: ...ur other hand into the recessed grip Refuse is emptied out via the lower edge of the dustbin dirt collec tor Empty the refuse into an appropriate container only 4 4 2 Inserting the dustbin Place the dustbin in front of the dustbin mount Raise the front dustbin guides to the height of the guide rails Push the arrests to the side Push the dustbin into the suction sweeper Push the arrests onto the fi...

Page 17: ... void When working on the electrical system the battery should be discon nected Maintenance work troubleshooting at the electric motor must not be done while the electric motor is running Use only flawless and appropriate tools to complete maintenance work Note the requirements for spare parts If covers and or safety devices were removed during maintenance work repairs they will have to be reattac...

Page 18: ... as described Remove the dustbin from the machine Remove the hood The filter is positioned on a frame Hold the filter frame in position with one hand Press the clips of the tension closures downwards Release the threaded hooks from the filter frame arrests Remove the frame with the filter in a downwards direction Remove the filter from the frame 1 Tension closure 6 Filter frame arrest ...

Page 19: ...losures upwards Push the dustbin back into the machine 1 Filter 6 Filter frame 2 Filter frame arrest 5 4 Replacing the Side Brush 5 4 1 Dismounting the Side Brush Park the suction sweeper as described Take the key out of the key operated switch Pull up the lowering lever for the side brushes Arrest the lowering lever Pull off the spring plug from the axle of the lateral brushes ...

Page 20: ...s Push the spring plug through the borholes of the lateral brush flange plate and through the borehole of the axle of the lateral brushes un til ground contact 5 4 3 Adjustment of the Side Brush Operational wear necessitates additional adjustment of the side brush es Park the suction sweeper as described Take the key out of the key operated switch Unlatch the lowering lever of the side brushes Pus...

Page 21: ... height adjustment of the lateral brushes counterclockwise Set the lateral brushes to their desired position Tighten the back nuts Put on the main panelling 5 5 Sweeping Rollers Replacement 5 5 1 Dismounting the Sweeping Rollers Park the suction sweeper as described on page 10 Take the key out of the key operated switch Pull lowering lever of the sweeping rollers Arrest the lowering lever Loosen t...

Page 22: ...ller swing 1 open star handle 6 roller swing 2 star handle 7 turning lever Pull the sweeping rollers out of the machine and remove any debris cords etc from the roller tunnel and from the pick up pins 5 5 2 Installing the Sweeping Rollers Push the sweeping rollers under the machine Observe the sweeping rollers sense of rotation while sliding them in ...

Page 23: ...swing onto the free sweeping roller ends The roller swing is equipped with two turning levers Each turning lever end is equipped with one pick up pin 1 threaded rods 6 sweeping roller keyway 2 pick up pin Turn the turning lever until the pick up pin fits into the keyway of the sweeping rollers Push the roller swing over the threaded rods Make sure the sweeping rollers are fitted on both sides by t...

Page 24: ...ng rollers to run for about one or two minutes without moving Lift the sweeping rollers Stop sweeping rollers operation and drive for ward a few meters The sweeping track visible on the ground is the sweeping contour 5 6 3 AdJusting the Sweeping Contour Park the suction sweeper as described Take the key out of the key operated switch Lift the sweeping rollers and arrest the lowering lever of the s...

Page 25: ... of the rotation only Only the tips of the brushes will touch the ground when lowering the device during standstill That is why force on the sweeping roller lever will only be exerted when the brushes are rotating Further Possible Adjustment Park the suction sweeper as described on page 10 Take the key out of the key operated switch Lift the sweeping rollers and arrest the lowering lever of the sw...

Page 26: ...ely pushed against the roller of the frictional wheel If the driving performance is not satisfactory in reverse check the driv ing belt for dirt or damage 5 7 2 Inspecting the drive Park the suction sweeper as described Take the key out of the key operated switch Remove the main panelling Check the frictional wheel and the driving belt for damages and dirt If the frictional wheel and or the drivin...

Page 27: ...is no forward motion if the frictional wheel does not push against the frictional roller Park the suction sweeper as described Adjust the frictional roller as described below If the frictional wheel pushes against the frictional wheel roller the driving belt has to be freely movable to drive in reverse Inspecting idling of the drive Inspection is necessary to prevent the suction sweeper from movin...

Page 28: ...s to be freely movable Should this not be the case continue as described in adjustments If the swivel lever is positioned correctly park the suction sweeper Re attach the main panelling 5 8 Adjustment of the drive Re adjustment is necessary due to wearing of the frictional wheel de pending on use Park the suction sweeper as described Take the key out of the key operated switch Remove the main pane...

Page 29: ...d Carefully actuate the driving lever to move backwards The swivel lever has to separate the frictional wheel from the fric tional roller The driving belt has to be tight The suction sweeper has to move backwards If the frictional wheel pushes against the frictional roller the driv ing belt has to be freely movable to drive in reverse When actuating the driving lever to move backwards the driving ...

Page 30: ...pply the suction sweeper with electricity The charging condition of the batteries is indicated by the battery condition display on the control panel 1 Control panel 6 battery condition display 2 LED s When the Sweeping Suction Machine is switched on the red LED flashes five times Subsequently the electronic system of the Sweeping Suction Machine carries out a self testing operation of the battery ...

Page 31: ...g of the charging device to a power supply socket 1 loose loading plug 6 When the charger supplied is used a green control lamp serves to indi cate that charging is complete The machine takes approx 10 hours to charge fully with the manufac turer s original accessories charger The manufacturer s original charger can should remain connected after charging as it has a trickle charge function and thu...

Page 32: ...ered Replace if required Check sweeping contour readjust if required Check if side brush adjustment is worn if required readjust or re place Cleaning the frictional wheel and the driving belt with nitro thinner benzene or brake cleaner 5 10 3 After each 100 operating hours also Check cable isolation replace cables if required Check if cable connections are tight Clean dust filter replace if necess...

Page 33: ...h es or main sweeping rollers worn Adjust Filter heavily polluted if required switch off side brushes Filter not correctly fitted Leakage and subsequent aspira tion of false air in the filter cham ber Open the ventilation flap Clean filter check for tight fit check if false air is sucked in Brush rollers are jammed by dirt cords strings or the like Dismount brush rollers and clean them Ator does n...

Page 34: ... 1000 mm Dust Container Volume 70 ltr Climbing Capacity 20 Speed Forward movement 0 4 km h Moving backwardst 0 2 5 km h Filter Area 3 m Volume flow turbine 600 m Bei 200 pa supporting frame Steel construction powder coated Trim Panel Parts impact resistant plastic Electrical Installation Power supply 2 x 12 V Batterie 60 80 Ah K5 Running time of battery version ca 2 5 3 Std Maximum Airborne Sound ...

Page 35: ... the locally applicable waste disposal specifica tions Used batteries must be disposed of according to Directive 2006 66 EC 5 15 Accessories and spare parts Accessories and spare parts must conform to the requirements of the manufacturer This is ensured by using genuine replacement parts 5 16 Service Alphaclean PO Box 228 Salisbury QLD 4107 Australia Phone 1300 655 598 Fax 1300 733 398 www alphacl...

Page 36: ...the basic safety and health requirements of the EC Machine Directive 2006 42 EC In case of a change being made that has not previously been agreed with us this declaration will lose its validity Manufacturer Alphaclean PO Box 228 Salisbury AU Queensland 4107 Designation of the machine Battery operated suction sweeper KSE 1000 Machine type Suction sweeper with tandem roller system relevant EC Direc...

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