Superior SDDV-35 Installation Instructions Manual Download Page 3

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

3

New York City, New York (MEA)

Installation of these fi replaces are approved 
for installation in New York City in the US state 
of New York.

These appliances and their individual shut-off 
valves 

must be disconnected

 from the gas 

supply piping system during any pressure 
testing of that system at pressures 

greater 

than

 1/2 psig (3.5 kPa)

.

These appliances must be isolated from the 
gas supply piping system (

by closing their 

individual manual shut-off valve

) during any 

pressure testing of the gas supply piping 
system at test pressures equal to or 

less than 

1/2 psig (3.5 kPa).

Orifi ce Sizes -  Sea Level to High Altitude
(All Models)

These appliances are tested and approved for 
installation at elevations of 0-4500 feet (0-1372 
meters) above sea level using the standard burner 
orifice sizes (marked with an "*" in 

Table 7

)

.  For 

elevations above 4500 feet, contact your gas 
supplier or qualifi ed service technician . Install 
the appliance according to the regulations of 
the local authorities having jurisdiction and, in 
the USA, the National Fuel Gas Code NFPA 54 
/ ANSI Z223.1 - latest edition or, in Canada, the 
CAN1-B149.1 and .2 codes - latest edition.

 Input (BTU) Manually-Modulated Gas 

Valves (millivolt models)

* PROPANE GAS

Models

Input Rate (BTU / HR)

SDDV-35PM

27,000 high

20,700 low

SDDV-40PM

30,000 high

23,500 low

Table 2

Electronic Models 

Electronic models have a fi xed rate gas valve.
Input of electronic models is shown in 

Table 

3.

Electronic Models with Fixed Rate Gas Valve

Natural and *Propane Gas

Model Series

Input Rate (BTU / HR)

SDDV-35

27,000 

SDDV-40

30,000 

Table 3                       

* if fi eld converted

Inlet Gas Supply Pressure 

(all models)

Fuel #

Minimum

Maximum

Natural Gas

5.0" WC

(1.24 kPa)

10.5" WC

(2.61 kPa)

Propane

11.0" WC

(2.74 kPa)

13.0" WC

(3.23 kPa)

Table 4

Gas Pressure - All Models

Tables 4, 5 and 6  

show the appliances' gas 

pressure requirements:

Manifold Gas Supply Pressure

(millivolt models)

Fuel #

Low

High

Natural 

Gas

(Lo) 2.2" WC

(.55 kPa)

(Hi) 3.5" WC

(.87 kPa)

Propane

(Lo) 6.3" WC

(1.57 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 5

Test gauge connections are provided on the 
front of the millivolt gas control valve, identi-
fi ed IN for the inlet and OUT for the manifold 
side.  A 1/8" NPT Test gauge connection 
is provided at the inlet and outlet side of 

 

the electronic gas control valve.

Burner Orifi ce Sizes 

Elevation 0-4500 feet ( 0-1372 meters)

Model
Series

Natural

Gas

drill size 

(inches)

Propane

Gas

drill size (inches)

SDDV-35

#40 (.098") 

*

69L96 •

#53 (.0595") 

*

39L10 •

SDDV-40

#36 (.1065") 

*

18L40 •

#52 (.0635")

*

LB-55874D •

* Standard size installed at factory
•  Part /Cat. Number

Table 7

Manifold Gas Supply Pressure

(electronic models)

Fuel #

Max. Manifold Pressure

Natural Gas

(Hi) 3.5" WC (.87 kPa)

Propane

(Hi) 10.0" WC (2.49 kPa)

Table 6

* If fi eld converted - see 

Page

s 34-36

 Input (BTU) Manually-Modulated Gas 

Valves (millivolt models)

NATURAL GAS

Models

Input Rate (BTU / HR)

SDDV-35NM

27,000 high

21,000 low

SDDV-40NM

30,000 high

23,500 low

Table 1

Figure 2

Honeywell Electronic  Gas Valve

F

F

O

NI

P

S

I

N

O

L

O

R

T

N

O

C

GI

N
TI

ER

Manifold Pressure 
Port

ON / OFF Switch

Inlet 
Pressure
Port

Electronic Gas 
Control Valve

Gas Valve Diagrams

See 

Figure 1

 for Millivolt models and 

Figure 2 

For Electronic Models.

HI

LO W

HT

PT

HT

PT

PILO

T

PIL

O

T

ON

it

OFF

IN

OUT

Manifold Pressure Tap

Inlet Pressure Tap

SIT Millivolt  Gas Valve

Pilot Adjustment
Screw

HI/LO Variable 
Flame Height 
Adjustment

Main Gas 

Control Knob

OFF/PILOT/ON

Figure 1

Summary of Contents for SDDV-35

Page 1: ...OUR SAFETY What to do if you smell gas DO NOT light any appliance DO NOT touch any electrical switches Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone...

Page 2: ...mponents are labeledforidentification DONOTuseanyother manufacturer s vent components with these appliances Use only the correct size venting 4 1 2 inner 7 1 2 outer These appliances comply with Natio...

Page 3: ...eld converted Inlet Gas Supply Pressure all models Fuel Minimum Maximum Natural Gas 5 0 WC 1 24 kPa 10 5 WC 2 61 kPa Propane 11 0 WC 2 74 kPa 13 0 WC 3 23 kPa Table 4 Gas Pressure All Models Tables 4...

Page 4: ...rizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection T...

Page 5: ...n SeeMaintenanceinstructionsin Homeowner s Manual WARNING Carbon monoxide poisoning early signs of carbon monoxide poisoning are similar to the flu withheadaches dizzinessand or nausea If you have the...

Page 6: ...thesearecommonlyusedforlocat ing television sets and decorative plants Be awarethatthisisaheatproducingappliance Objects placed above the unit are exposed to elevated temperatures To provide for the l...

Page 7: ...2 1 2 64 mm or less See Figure 5 For projections exceeding 2 1 2 64 mm see Figure 6 For additional vent location restrictions refer to Figure 6 on Page 8 Figure 5 Side Elevation View Note See Figure...

Page 8: ...15 feet above the meter regulator assembly 3 feet 91 cm within a height of 15 feet above the meter regulator assembly I Clearance to service regulator vent outlet 3 feet 91 cm 3 feet 91 cm J Clearanc...

Page 9: ...inimum Distance to Unprotected Side Wall Top View of Fireplace 45 o At 14 minimum side wall clearance a combustible wall can project to any length Protected wall shown in white Inches millimeters Figu...

Page 10: ...eld Wiring a MillivoltAppliances Theoperatingcontrol switch is factory installed b Electronic Appliances Connect 120 VAC electrical power to the appliance recep tacle Step 5 Page 25 Install blower kit...

Page 11: ...8 1019 37 1 8 943 24 610 34 1 2 876 40 1 8 1019 27 1 2 698 26 1 2 675 13 3 4 337 G H Top View Co Axial Direct Vent Pipe Collars Top Rear Vent Flue Outlet 4 1 2 114 Combustion Air 7 1 2 190 275 FRAMING...

Page 12: ...under 100 lbs if this is the only gas appliance in the dwelling Ref NPFA 58 there may be loss of pressure resulting in insufficient fuel delivery which can result in sooting severe delayed ignition o...

Page 13: ...ve and discard the vent cover plate Reinstall and securely tighten all four cover plate screws Reinstall the lintel cover plate When the rear vent is being used from inside thefirebox removethetwoscre...

Page 14: ...0 0 3 9 6 5 7 5 0 0 0 2 0 2 2 7 6 1 0 3 0 0 4 5 3 7 5 2 1 6 1 0 0 2 0 3 5 9 7 5 2 6 6 0 1 0 2 0 3 1 8 5 7 6 0 0 0 1 1 2 0 9 5 7 0 2 1 0 1 4 5 1 9 5 2 6 7 0 0 2 0 1 3 3 9 5 7 7 0 0 0 0 2 2 6 9 8 1 0 1...

Page 15: ...lectinglengthcombinations Elbows areavailablein90 and45 configurations Refer to Figure 22 on Page 16 for the SV4 5E45 and SV4 5E90 elbow dimensional specifications Where required a telescopic vent sec...

Page 16: ...t the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of...

Page 17: ...WhenusingSecureFlex useFirestop Spacer SF4 5VF Ceiling Firestop Spacer SV4 5VF Ceiling Firestop Spacer SV4 5VF Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5VF When usin...

Page 18: ...048 2 0 610 15 4 572 3 0 914 20 6 096 4 1 219 H H1 20 feet 6 096 m Max V V1 H H1 40 ft 12 192 m Max Table C H H1 Maximum HMaximum V Minimum feet meter feet meter feet meter 5 1 524 2 0 610 1 0 305 10...

Page 19: ...ureVent useSV4 5VFfirestop spaceratceilingjoists whenusingSecureFlex use SF4 5VF firestop spacer If there is living spaceabovetheceilinglevel thefirestop spacer must be installed on the bottom side of...

Page 20: ...ing of the Horizontal Square Termination SV4 5HT 2 SeeFigure13 onPage 11 for Min Distance to Base of Appliance For thicknesses greater than 10 see Table 12 I Continue installation of horizontal inclin...

Page 21: ...ES H H 28 in 711 mm Maximum 7 in 178 mm When using Secure Flex use Firestop Spacer SF4 5HF Wall Firestop Spacer SV4 5HF H Wall Firestop Spacer SV4 5HF V When using Secure Flex use Firestop Spacer SF4...

Page 22: ...Example If 20 feet of H H1 horizontal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 fe...

Page 23: ...e 12 on Page 21 as an aid in venting component selection for a particular range of exte rior wall thicknesses Example If 20 feet total H H1 horizontal vent run is needed then 4 feet minimum of V verti...

Page 24: ...inner flexible vent pipe 4 Slidetheinnerflexpipeovertheadaptercol lar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 3 4 inches from the end and that it is free...

Page 25: ...power must be connectedtoeitherofthesereceptaclesinorder to operate these blowers Install the blower kits according to the installation instructions provided with the kits 3 Wire the control within th...

Page 26: ...BLACK BL BLUE R RED W WHITE G GREEN BK W BK BK BL R GROUND 24 V Transformer View A J Box Wiring when using unit mounted relay module BK W G C A V 0 2 1 Igniter Connector Leave the OFF ON switch which...

Page 27: ...mpartment access door Removing Control Compartment Door Openthedoorby gentlyliftingitupwarduntilthe hook catches on boths sides clear the locating slots Then pull door out to remove D Turn on burner t...

Page 28: ...ogs have locating notches which cor respond to locating brackets and holes which correspond to locating pins to help ensure that they are properly positioned Proper log placement is critical to preven...

Page 29: ...g Installation Instructions refer to Figure 52 Carefully position the ceramic fiber logs into the firebox as shown here Logs should be placed in the order shown and per the following instructions 1 Se...

Page 30: ...G The glass door of this appli ance must only be replaced as a complete unit as provided by themanufacturer Donotattempt to replace broken cracked or chipped glass separately WARNING Do not attempt to...

Page 31: ...Cold Climate Insulation and Page 9 for Clearances Burner Air Shutter Adjustment Procedure CAUTION Theairshutterdoorandnearbyappliancesurfacesare hot Exercise caution to avoid injury while adjusting f...

Page 32: ...77L76 SV4 5E45 45 Degree Elbow 5 77L77 SV4 5E90 90 Degree Elbow 3 4 5 6 7 10 1 8 9 11 INSTALLATION ACCESSORIES The following flashings come packaged with a storm collar 6 77L78 SV4 5F Flat Roof Flashi...

Page 33: ...12 pack 23 91L66 SF GC4 6 Gear Clamp 4 5 in 114 mm for flex 6 pieces 23 91L67 SF GC7 6 Gear Clamp 7 5 in 190 5 mm for flex 6 pieces 24 99L02 SV4 5HRK14 Horizontal Riser Kit 14 24 99L03 SV4 5HRK36 Hor...

Page 34: ...ed exactly a fire explosion or produc tion of carbon monoxide may result causing property damage personal injury or loss of life The installation is not proper and complete until the operation of the...

Page 35: ...rtoFigure59 andremovethepilot hood assembly to access the hexed pilot orifice Remove and replace the orifice with the one provided with the kit Pilot for SIT Millivolt Gas Valve Figure 59 Pilot Orific...

Page 36: ...move the orifice from the manifold and replace it with the one provided in the kit See Table 14 for orifice sizes fornaturalandpropanemodels Figure 61 illustrates the orifice b Retrievetheburnerandhol...

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