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AccuTrak

 VPE-2000

 

 

 

Principle of Operation 

The principle of operation of the AccuTrak is based on the turbulent flow of fluids 
and  gasses.    Turbulent  flow  has  a  high  content  of  ultrasound.    This  is  sound 
which  is  above  the  human  hearing range,  but  can be heard with the AccuTrak, 
and traced to its source.   
 
Imagine air leaking from a tire.  Because this is such a 

large 

leak, your ear 

can

 

detect this sound, however your ear hears only about 1/3 of the actual spectrum 
of sound which exists.  The sound of small leaks is mostly ultrasonic which your 
ear can 

not

 detect.  

 

It is important to remember this example...  A piece of straight tubing connected 
to  a  gas  supply  and  left  free  to  exhaust  into  the  atmosphere  will  not  generate 
sound if the volume of gas through it is such that turbulence does not take place.  
Yet for that same flow, an opening as small as 0.005 of an inch could generate 
enough sound to be heard several feet away. 

 
For a leak to happen there must be an opening in the system that carries a gas 
or  fluid.    Normally,  these  openings  are  not  clean  smooth  holes,  but  passages 
through  cracks  with  many  jagged  edges  and  internal  chambers.  Fluid  or  gas 
escaping  through  an  "orifice"  like  this,  is  forced  into  turbulence,  random 
circular-like  motions.    Inside  a  tube  where  a  gas  may  be  flowing,  the  flow  is 
normally laminar which means that a given layer of gas does not mix with layers 
above  it  or  below  it.    This  condition  happens  in  a  straight  long  tube  when  the 
velocity of the fluid is not high.  A gas leaking out of a straight and long tube will 
not  generate as much sound as if it were leaking out  of a small crack because 
the flow is not turbulent. 
 
The  intensity  of  sound  generated  at  a  leak  is  a  very  complex  function  of  the 
viscosity, the temperature, the speed the fluid is moving, the Raynolds number, 
the  pressure  differential  across  the  leak,  and  the  physical  dimensions  and 
characteristics of the orifice.  This is why it is impossible to 

quantify 

the size of a 

leak with ultrasonic technology.  A smaller leak may generate more sound than a 
larger one! 
 

What this all means... 

 

The AccuTrak detects ultrasound NOT the presence of a specific gas.  It is NOT 

a gas “sniffer”.  Because of this fact, the AccuTrak can function in areas where 

heavy wind or a concentration of fumes renders other detectors useless. 

 

 

WARNING

 

Ultrasonic detectors will not indicate a leak if there is no turbulent flow producing sound 
when you check it.  If you suspect a toxic gas, natural gas, or other combustible gas 
leak
, and do not detect it with the AccuTrak, do not assume that it does not exist as it 
may  not  be  turbulent.    Use  another method as verification that there is no leaking gas 
present. 

Summary of Contents for AccuTrak VPE-2000

Page 1: ...Model VPE 2000 User s Manual Superior Signal Company LLC www SuperiorSignal com...

Page 2: ...ptions 10 APPLICATIONS OVERVIEW 11 1 AIRBORNE APPLICATIONS EXTERNAL SOUNDS 11 Leaks 11 Methods of reducing background noise interference 12 Frequency Selection Airborne 13 Recording overall system noi...

Page 3: ...ch accurate readings and consistent results in repeatable tests The internal signal processing is performed by a patented process with additional patents pending This circuitry assures the reduction o...

Page 4: ...nsity display meter Shows relative strength of detected signal in a bargraph format D Power button Turns the instrument on or off E Alphanumeric Display A N D Level Mode Indicator Displays active mode...

Page 5: ...re facing the floor and the sensor is facing away from your body At the opposite end from the sensors the end closest to you there is a sliding panel Apply minimal pressure to the center of the panel...

Page 6: ...sonic is also available and is activated the same way Once activated you will begin to hear a translation of any ultrasonic sound present in test area and the LED bargraph meter will display the stren...

Page 7: ...ing or scraping in bearings 4 The VPE 2000 always defaults back to Sensitivity as the active mode therefore if your readings are off the scale simply press the to reduce the reading to within the rang...

Page 8: ...like motions Inside a tube where a gas may be flowing the flow is normally laminar which means that a given layer of gas does not mix with layers above it or below it This condition happens in a strai...

Page 9: ...VPE 2000 will begin the cycle again Setting the Sensitivity The AccuTrak VPE 2000 always defaults back to sensitivity as the active mode This means that after any other adjustment has been made it wil...

Page 10: ...ws Cont Continuous the A N D will show the level of the signal in real time Peak Peak Hold the A N D will hold the highest reading for 5 seconds Off Turns the alphanumeric display off with the excepti...

Page 11: ...il only the first one or two lights are lit on the LED bargraph meter Check around fittings flanges and all other suspected areas If at anytime the display is at maximum due to background noise in the...

Page 12: ...translation process of the AccuTrak helps you to distinguish the difference between the two signals Practice listening to different components of your system this will help you to identify problems fr...

Page 13: ...mpared to previous and future readings Although the AccuTrak will only record the ultrasonic range of a noisy system which we can t hear this part of the sound will increase in proportion to the sonic...

Page 14: ...effective The sound of most bearings comes alive in the Low range probe however very high speeds and or vibration sometimes make it necessary to use the High frequency probe Your experiences with you...

Page 15: ...y type of valve which may be leaking internally Are valves functioning properly When in the closed position are they truly closed Is the TXV clogged or iced Restrictions or leaks in a valve can cause...

Page 16: ...wear When testing a bearing or other moving machinery it is important to 1 Record your volume sensitivity and frequency range 2 Record the level on the alphanumeric display 3 Record or mark the test...

Page 17: ...nal increased ultrasonic energy This ultrasonic energy is generated from the friction associated with these problems and can be detected with the AccuTrak With experience you will know what readings a...

Page 18: ...f a loose fan belt in a car Early warning of such wear is indicated by a similar sound in the ultrasonic range Ductwork Leaking ducts can be a significant source of energy loss The AccuTrak can be use...

Page 19: ...the repair BEFORE this happens A significant increase in compressor noise indicates looseness wear or other serious problems AccuTrak helps prevent vibration caused leaks Steam is costly to produce ke...

Page 20: ...use excessive pressure on the item being tested Bent probes or cracked sensor housings are considered abuse and will not be covered under warranty Keep the instrument stored in its protective carrying...

Page 21: ...ion are believed to be accurate but the furnishing of it does not constitute the making of a good process warranty of Seller Superior Warrants that this product conforms to the Product Description con...

Page 22: ...probe 13 Leak Detection 5 method outline 5 leaks 10 quantifing 7 Quick Overview 5 modes selection 8 natural gas 7 Operation 8 operational mode 8 Pneumatics and Hydraulics 17 Sensitivity Setting the se...

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