background image

AccuTrak

 VPE-2000

 

 

14 

2.  Touchprobe Applications (Internal sounds, bearings, 
 

valves, steam traps). 

Ultrasound  not  only  travels  through  air  but  solid  materials  as  well.    The 
touchprobe  sensor  (B.)  is  used  to  detect  abnormal  system  sounds  which  are 

internally

 generated.  Such sounds include abnormal flow in piping, valves, and 

steam  traps.    Other  applications  include  the  detection  of  friction  or  increased 
wear in bearings, motors and gears. 

Warning

:   

To  insure  a  good  contact,  and  accurate  readings  the  touchprobe  is 

sharp!  Be careful not to injure yourself or others! 

Frequency Selection (touchprobe): 

Changing  the  frequency  bands  of  the  touch  probe  sensor  allows  you  to  hear 
different  things  within  a  system.    For  example  in  a  steam  trap,  the  Probe  High 
setting makes it easy to isolate the sound of a steam traps purge cycle, while the  
Probe Low setting allows you to hear the trickle of condensate coming into trap 
as  well.    There  are  times  when  this  is  beneficial,  and  times  when  there  is  so 
much background noise that the Low setting may not be effective. 

The sound of most bearings comes alive in the Low range probe, however, very 
high  speeds  and/or  vibration  sometimes  make  it  necessary  to  use  the  High 
frequency probe. 

Your 

experiences  with 

your

  equipment  will  determine  which  is  the  best  setting 

for 

you

 

Steam Traps 

Background: 

A  steam  trap  is  a  device  which  works  much  like  an  automatic  faucet,  opening 
only at times when condensed steam (water) has accumulated at the trap.  The 
steam trap then will open to purge the condensate, while retaining the steam for 
maximum efficiency.  Common problems arise when a malfunctioning steam trap 
fails  in  either  the  open  or  closed  position.    When  this  happens  it  can  often  go 
undetected.    Left  uncorrected  in  the 

closed 

position,  faulty  steam  traps  will 

cause  problems such as “water hammer”.  If failed in the 

open

 position, the trap 

will constantly release live steam, drastically reducing system efficiency.  These 
are problems that can be quite costly.   

Note:

 

It is fairly common for large manufacturing and processing plants to spend 

tens of thousands of dollars on steam system conservation programs (equipment 
and  personnel)  designed  to  locate  and  repair  failing  steam  traps.    Ultrasonic 
detectors play an important role in these programs. 

 

Summary of Contents for AccuTrak VPE-2000

Page 1: ...Model VPE 2000 User s Manual Superior Signal Company LLC www SuperiorSignal com...

Page 2: ...ptions 10 APPLICATIONS OVERVIEW 11 1 AIRBORNE APPLICATIONS EXTERNAL SOUNDS 11 Leaks 11 Methods of reducing background noise interference 12 Frequency Selection Airborne 13 Recording overall system noi...

Page 3: ...ch accurate readings and consistent results in repeatable tests The internal signal processing is performed by a patented process with additional patents pending This circuitry assures the reduction o...

Page 4: ...nsity display meter Shows relative strength of detected signal in a bargraph format D Power button Turns the instrument on or off E Alphanumeric Display A N D Level Mode Indicator Displays active mode...

Page 5: ...re facing the floor and the sensor is facing away from your body At the opposite end from the sensors the end closest to you there is a sliding panel Apply minimal pressure to the center of the panel...

Page 6: ...sonic is also available and is activated the same way Once activated you will begin to hear a translation of any ultrasonic sound present in test area and the LED bargraph meter will display the stren...

Page 7: ...ing or scraping in bearings 4 The VPE 2000 always defaults back to Sensitivity as the active mode therefore if your readings are off the scale simply press the to reduce the reading to within the rang...

Page 8: ...like motions Inside a tube where a gas may be flowing the flow is normally laminar which means that a given layer of gas does not mix with layers above it or below it This condition happens in a strai...

Page 9: ...VPE 2000 will begin the cycle again Setting the Sensitivity The AccuTrak VPE 2000 always defaults back to sensitivity as the active mode This means that after any other adjustment has been made it wil...

Page 10: ...ws Cont Continuous the A N D will show the level of the signal in real time Peak Peak Hold the A N D will hold the highest reading for 5 seconds Off Turns the alphanumeric display off with the excepti...

Page 11: ...il only the first one or two lights are lit on the LED bargraph meter Check around fittings flanges and all other suspected areas If at anytime the display is at maximum due to background noise in the...

Page 12: ...translation process of the AccuTrak helps you to distinguish the difference between the two signals Practice listening to different components of your system this will help you to identify problems fr...

Page 13: ...mpared to previous and future readings Although the AccuTrak will only record the ultrasonic range of a noisy system which we can t hear this part of the sound will increase in proportion to the sonic...

Page 14: ...effective The sound of most bearings comes alive in the Low range probe however very high speeds and or vibration sometimes make it necessary to use the High frequency probe Your experiences with you...

Page 15: ...y type of valve which may be leaking internally Are valves functioning properly When in the closed position are they truly closed Is the TXV clogged or iced Restrictions or leaks in a valve can cause...

Page 16: ...wear When testing a bearing or other moving machinery it is important to 1 Record your volume sensitivity and frequency range 2 Record the level on the alphanumeric display 3 Record or mark the test...

Page 17: ...nal increased ultrasonic energy This ultrasonic energy is generated from the friction associated with these problems and can be detected with the AccuTrak With experience you will know what readings a...

Page 18: ...f a loose fan belt in a car Early warning of such wear is indicated by a similar sound in the ultrasonic range Ductwork Leaking ducts can be a significant source of energy loss The AccuTrak can be use...

Page 19: ...the repair BEFORE this happens A significant increase in compressor noise indicates looseness wear or other serious problems AccuTrak helps prevent vibration caused leaks Steam is costly to produce ke...

Page 20: ...use excessive pressure on the item being tested Bent probes or cracked sensor housings are considered abuse and will not be covered under warranty Keep the instrument stored in its protective carrying...

Page 21: ...ion are believed to be accurate but the furnishing of it does not constitute the making of a good process warranty of Seller Superior Warrants that this product conforms to the Product Description con...

Page 22: ...probe 13 Leak Detection 5 method outline 5 leaks 10 quantifing 7 Quick Overview 5 modes selection 8 natural gas 7 Operation 8 operational mode 8 Pneumatics and Hydraulics 17 Sensitivity Setting the se...

Reviews: