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SBB00104-4-0512

Page 9

Surround Kit Location

Built-In Kits are designed for outdoor use ONLY. 
This Built-In Kit is designed for use with SBB2804 Broilmaster

®

 

gas grills and cannot be used with any other grill or in any other 

capacity.
Never install or operate your Built-In Kit in any building, garage, 

or other enclosed area. 
For your safety, the Built-In Kit should not be installed or operated 

under any combustible materials, such as carports, covered 

porches, awnings, or overhangs.
Never install or use your Built-In Kit in or on any recreational 

vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION 

OF THIS BUILT-IN KIT AT CLEARANCES LESS THAN 

SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY 

OF FIRE, PROPERTY DAMAGE, OR PERSONAL 

INJURY.

A  minimum  clearance  of  twenty-four  (24”)  inches  is  required 

from all sides of the island to any combustible material.
Examples of combustible materials are patio furniture, fences, or 

the outside of your home.
The area surrounding the built-in kit should be clear to ensure 

proper  ventilation.  Do  not  obstruct  the  flow  of  combustion 

and ventilation air in any way. The ventilation openings on the 

enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALL OR OPERATE THIS BUILT-

IN KIT WHERE GASOLINE OR OTHER FLAMMABLE 

MATERIALS ARE USED OR STORED. FAILURE TO 

COMPLY WITH THIS WARNING COULD RESULT IN 

EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE 

OR PERSONAL INJURY.

Connection Requirements

CAUTION: NEVER USE LIQUID PROPANE GAS IN A 

GRILL DESIGNED FOR NATURAL GAS, OR NATURAL 

GAS IN A GRILL DESIGNED FOR LIQUID PROPANE 

GAS. QUESTIONS REGARDING DIFFERENT TYPES OF 

GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS 

COMPANY.

Installation must conform to local codes or, in the absence of 

local codes, with the National Fuel Gas Code, ANSI Z223.1. 

In Canada, installation shall be in accordance with CAN/CGA-

B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural 

Gas Installation Code, and local codes where applicable. Consult 

your local gas company or Propane gas dealer for code regulations 

and recommended procedures.
Broilmaster

®

 gas grills and side burners are NOT equipped with 

pressure regulators. Your NAT gas grill operates at a manifold 

pressure of seven (7”) inches water column.

CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF 

VALVE MUST BE DISCONNECTED FROM THE GAS 

SUPPLY PIPING SYSTEM DURING ANY SYSTEM 

PRESSURE TESTING AT TEST PRESSURES IN EXCESS 

OF 1/2 PSIG.

Checking for Gas Leaks

CAUTION: DO NOT USE AN OPEN FLAME TO CHECK 

FOR LEAKS. CHECKING FOR LEAKS WITH AN 

OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION, 

RESULTING IN PROPERTY DAMAGE OR PERSONAL 

INJURY.

Using the following steps, check for gas leaks during initial 

use and each time your Broilmaster

®

  gas grill or side burner is 

connected to gas or is connected to a cylinder that has not been 

used recently
1.  Using dish washing detergent and water, make a soapy 

solution. 

2.  Turn OFF the knob on both the grill and side burner’s control 

panel. 

3.  Turn ON the gas at the supply. 

A hissing sound indicates a 

leak. 

Turn OFF the gas and repair all leaks.

4.  If no hissing occurs, apply the soapy solution to all gas 

connections.

5.  Look for bubbles. 

Bubbles indicate a leak.

6.  If there are bubbles, turn OFF the gas and repair all leaks.
7.  Turn the gas ON and repeat the above procedure until all 

leaks are repaired.

SURROUND LOCATION, CONNECTIONS, AND SAFETY

Summary of Contents for SBB2804-1

Page 1: ...Page 1 GAS FIRED SBB2804 1 Gas Grill With Surround Owner s Manual ...

Page 2: ...upplier CAUTION FOR YOUR SAFETY IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open the grill lid 4 If odor continues immediately call your gas supplier or fire department 5 Do not touch electrical switches CAUTION FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not ...

Page 3: ...ll be made to ensure that Broilmaster continues to be your choice as the grill of the future Whether you are at the lake or in the privacy of your own back yard the Superb by Broilmaster Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freeburg A...

Page 4: ...rill Assembly 12 Rotisserie Installation 13 Alternate Match Lighting 14 Rotisserie Operation 15 Propane Gas Grills 16 17 Gas Conversion to Natural Gas 18 Operation 19 20 Maintenance 21 Troubleshooting 22 Warranty Terms 23 SECTION PAGE Model No Dealer Serial No Dealer Phone No Gas Type Propane Natural Date of Purchase Your Superb by Broilmaster Gas Grill is identified by model number serial number ...

Page 5: ...SBB00104 4 0512 Page 5 HARDWARE PACKAGE ...

Page 6: ...er Cus tomer Service at 800 851 3153 or www broilmaster com To ensure prompt and accurate service please provide the following informa tion when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed 1 2 4 12 11 9 7 5 19 6 17 18 14 23 23 28 26 27 27 26 10 8 25 30 31 32 32 33 33 34 29 3 3 13 16 35 24 22 21 20 15 ...

Page 7: ...B00106 FLAME CARRYOVER 16 SBB00051 MAIN BURNER 17 SBB00110 ROTISSERIE BURNER BACK COVER 18 SBB00073 ROTISSERIE ORIFICE LP 18 SBB00075 ROTISSERIE ORIFICE NAT 19 SBB00062 ROTISSERIE BURNER 20 SBB00060 ROTISSERIE ELECTRODE 21 SBB00059 ROTISSERIE THERMOCOUPLE 22 SBB00111 ROTISSERIE THERMOCOUPLE SHIELD 23 SBB00050 MAIN BURNER ELECTRODE 24 SBB00091 CONTROL PANEL SHIELD 25 SBB00038 ROTISSERIE VALVE 26 SB...

Page 8: ...ext step CAUTION FOR YOUR SAFETY Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpacking assembly and installation Recommended Tools These items are recommended for the assembly of your grill Phillips screwdriver Soapy water solution to test for leaks Grill Mountings Refer to the instructions provided with each accessory for assem bly installation and mo...

Page 9: ...ESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local ga...

Page 10: ...ls it may be necessary to substitute appropriate screws and fasteners This diagram is only a basic plan for constructing an enclosure for your built in kit All construction and installation should comply with all local building codes and requirements Drawing is not to scale MINIMUM REQUIREMENTS Key Dimension in Inches Key Dimension in Inches A 38 Minimum O 14 Single 27 1 2 Double B 16 Minimum P 15...

Page 11: ...eperate the surround from the grill head See Figure 1 2 Place the SBB surround into position in the constructed enclosure See Figure 2 Figure 2 Figure 3 SURROUND ASSEMBLY 3 Secure the SBB surround to the enclosure using up to eight screws not provided See Figure 3 Note If you have a masonry structure you may need to substitute for the appropriate masonry fasteners Figure 1 ...

Page 12: ... Remove ignitor button insert AA battery provided positive side facing out replace ignitor button See Figure 8 4 Slide grill head with flex gas line attached into surround Make sure flex gas line is protruding out surround side See Figures 4 and 5 5 Attach grill head to surround from inside of the grill with four 4 lock washers and 1 2 screws provided See Figure 6 SURROUND AND GRILLASSEMBLY Figure...

Page 13: ...Figure 11 13 Slide a rotisserie fork onto each end of the spit See Figure 12 14 Adjust spacing between rotisserie forks to accommodate your food Tighten the thumbscrews to secure the holding forks 15 Slide the bushing onto threaded end of spit Insert spit into slot of motor on left side of grill and place bushing into slot on right side of grill Tighten thumbscrew on bushing See Figure 12 16 Screw...

Page 14: ... the match 6 Insert the ignitor rod through the right hole located on the flame tamers of the grill Position the match near the front corner of the burner See Figure 14 7 Turn the left burner control knob counterclockwise to HI 8 Iftheburnerfailstolightafter5seconds turntheburnercontrol knob OFF for five minutes then repeat the procedure 9 If the burner continues not to light turn OFF all gas and ...

Page 15: ...f the Rotisserie malfunc tions or has been damaged in any manner Call the Customer Service for replacement The power supply cord has a 3 prong grounded plug For your personal safety do not remove the grounding prong It must be plugged into a mating 3 prong grounding type receptacle grounded in accordance with the National Electrical Codes and lo cal codes and ordinances If an extension cord is use...

Page 16: ...otection device OPD 3 Provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 Provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSI CGA V 1 5 Provided with a plug to effectively seal off the cylin...

Page 17: ...ion of a propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion resulting in property damage or personal injury The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement pa...

Page 18: ...e and regulator no included to manifold with an adjustable wrench Please contact your dealer to order the necessary parts for your Broilmaster grill 13 Attention Before lighting your grill check all gas connections including the adjustment screws in valve stems for gas leaks with a soapy water mixture Caution Do not use the grill if a gas leak is detected until gas leak is corrected If a gas leak ...

Page 19: ...itor Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Attention You should use the center burner s to ignite the first burner then move from center to both sides Attention The control knob that is second from left side of grill is for the rotisserie See Rotisserie Operation on page 15 1 Turn the right control knob clockwi...

Page 20: ...be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA70 In Canada the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grou...

Page 21: ...ot effect the performance of the grill When cleaning the interior of the grill remove the burners and clean with a brass brush Wash with water and a mild detergent Electrode Position Igniter electrode tips need to be placed about 1 8 from the burner surface in order to work properly Adjust accordingly if it is mis aligned See Figure 21 Figure 21 Grease Tray Empty periodically Exterior Clean regula...

Page 22: ...erly Out of gas Refill LP gas cylinder If natural model turn on gas at source Dead battery Replace with AA Alkaline battery Inadequate grill temperature Poor combustion Adjust air shutter Misalignment of venturi tube and gas injector Realign engage gas injector with the venturi tube Inadequate gas pressure Contact gas supplier for assistance Incorrect orifice valve setting Refer to gas conversion ...

Page 23: ...e caused by dropping scraping or abrasive cleaning voids the warranty for all cooking grids Chips in the paint and porcelain coatings are not covered under warranty Regular maintenance and cleaning including the use of a grill cover will help keep your grill looking great for years Grills and finishes damaged by abrasive cleaning improper installation improper storage accident misuse abuse alterat...

Page 24: ...ge 24 BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 Visit our web site at www broilmaster com The Most Durable Grill Known To Man ...

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