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Superabrasive Lavina 25LM-X, User Manual

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Superabrasive Lavina 25LM-X User Manual Download Page 4

Superabrasive 

User Manual 

Original Language 

Lavina® 25LM-X / Lavina® 25LM-X-HV 

1/2016 

WARRANTY AND RETURNS................................... 3

 

1. GENERAL INFORMATION

 .......................................... 5

 

Manufacturer

 .............................................................. 5

 

General Description

 ..................................................... 5

 

Machine characteristics

 ................................................ 5

 

Main design

 ................................................................ 5

 

Environmental Conditions

 ............................................ 5

 

Electrical Connection

 ................................................... 5

 

VACUUM CONNECTION

 ................................................ 6

 

TECHNICAL  DATA

 ........................................................ 6

 

VIBRATIONS

 ................................................................ 6

 

SONOROUS  EMISSIONS

 ............................................... 6

 

LABEL DATA

 ................................................................. 6

 

CUSTOMER SERVICE

 ..................................................... 6

 

2. SAFETY INSTRUCTIONS

 ............................................. 6

 

Recommended Use

 

 .................................................. 6

 

Prohibited Use

 

 ...................................................... 6

 

Preparation for work

 .................................................... 6

 

PROTECTION DEVICES

 

 ...................................... 7

 

Arrest Functions

 

 ...................................................... 7

 

Safe Use

 

 .............................................................. 7

 

Residual Risks

 

 ...................................................... 7

 

Before You Begin

 

 ..................................................... 7

 

Operating Machine

 

 .................................................. 7

 

After Work is completed

 .............................................. 7

 

The Work Area

 

 

 ..................................................... 7

 

Personal Protective

 

 .................................................. 7

 

Equipment (PPE)

 .......................................................... 7

 

Operator

 

  ............................................................ 7

 

3. HANDLING AND TRANSPORTATION

 ........................... 8

 

splitting the carriage from the mainhead ................... 8

 

LIFT THE MACHINE from working to tool mounting 

position

....................................................................... 8

 

Lifting

 ......................................................................... 8

 

Adjusting the handle

 .................................................... 8

 

Storage

 ....................................................................... 9

 

4. OPERATION

 ............................................................. 9

 

Preliminary Controls

 .................................................... 9

 

Water Flow Control Unit

 .............................................. 9

 

Adjusting and Mounting Tools

 ...................................... 9

 

The Control Board

 ...................................................... 10

 

Starting the Machine

.................................................. 10

 

Operating the Machine

 .............................................. 10

 

Stopping the Machine

 ................................................ 11

 

ALARM

 ................................................................... 11

 

5. TOOLS AND ACCESSORIES

 ....................................... 12

 

Weights

 .................................................................... 12

 

Tool holder key

 .......................................................... 12

 

Foam Plate

 ................................................................ 12

 

Security plate for Quickchange pads

 ............................ 12

 

6. POPULAR TOOLS

 .................................................... 13

 

RECOMMENDED TOOLS

 ............................................. 13

 

Use Only Superabrasive’s Recommended Tools. For More 

Tooling Options, Visit www.superabrasive.com

 ............ 13

 

7. MAINTENANCE AND INSPECTION ................... 14

 

Cleaning

 .................................................................... 14

 

CHECK  DAILY

 ............................................................. 14

 

Check Every 200 Working Hours

 .................................. 14

 

Check Every 400 Working Hours

 .................................. 14

 

VACUUM

 ................................................................... 14

 

WATER LEAKS

 ............................................................. 14

 

MECHANICAL PARTS

 ................................................... 14

 

ELECTRICAL SYSTEM

 ................................................... 14

 

8. TROUBLESHOOTING

 ................................................ 21

Index of Problems and Solutions

 .................................. 21

 

8.1 Replacing Power Cord and Plugs

 ............................ 21

 

8.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO 

CHANGING V-RINGS AND FELT-RINGS

 .......................... 21

 

8.3  DISASSEMBLING AND MOUNTING TOOL HOLDER TO 

CHANGE BUFFERS AND ELASTIC ELEMENT

 .................... 21

 

8.4 CORRECTING SAG OF THE USED PLANETARY CHAIN

23

 

8.5 Mounting  new planetary CHAIN

 ............................ 23

 

8.6 Replacing the Planetary DRIVING  Chain Wheel   AND 

Planetary Tensioner

 .................................................... 24

 

8.7 tensioning and replacing the belts

 .......................... 25

 

8.8 Replacing the Planetary driven Chain Wheel

 ........... 27

 

8.9 replacing the pulley units

 ....................................... 27

 

8.10 replacing the planetary unit

 ................................. 28

 

8.11 REPLACING PARTS FROM THE DRIVING OF THE 

CARRIAGE

 .................................................................. 28

 

8.12 Motor Connection

 ............................................... 28

 

8.13 Fault diagnosis Inverter YASKAWA V1000

 ............. 29

 

9. DISPOSAL

 ............................................................... 31

 

10. MANUFACTURER’S CONTACTS

 ............................... 31

 

11. SPARE PARTS

 ........................................................ 32

 

ASSEMBLY AND PARTS SPECIFICATIONS

 ....................... 32

 

1. LAVINA®25LM-X   General parts

 ............................... 32

 

2. LAVINA® 25LM-X   Top Cover 1 parts

 ........................ 32

 

3. LAVINA®25LM-X  Top Cover parts 2

 .......................... 33

 

4. LAVINA®25LM-X  Guard Parts

 .................................. 33

 

5. LAVINA® 25LM-X  Bottom Cover 1 Parts

 ................... 33

 

6. LAVINA® 25LM-X  Planetary Drive Parts

 .................... 34

 

6.1. LAVINA® 25LM-X  

  Pulley Unit Assembly ............ 35

 

7. LAVINA® 25LM-X  Bottom Cover 2 Parts

 ................... 35

 

8. LAVINA®25LM-X  Water TANK Parts

 ......................... 36

 

9. LAVINA®25LM-X  TOOL HOLDER PARTS/SEE
ALSO FIG.8.7.13/

 .................................................... 36

 

(POS.1 INCLUDE POS.1.1;1.2;1.3/POS.1.3 
INCLUDE POS.1.3.1 and etc.)

 ............................... 36

 

10. LAVINA®25LM-X  CARRIAGE PARTS

 ........... 37

 

11. Lavina® 25LM-X Control Box Parts 200-240 Volt

 ...... 38

 

12. Lavina® 25LMX-HV Control Box Parts 440-480 Volt

 .. 40

4 

Summary of Contents for Lavina 25LM-X

Page 1: ...LAVINA 25LM X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 2...

Page 3: ...Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...y 200 Working Hours 14 Check Every 400 Working Hours 14 VACUUM 14 WATER LEAKS 14 MECHANICAL PARTS 14 ELECTRICAL SYSTEM 14 8 TROUBLESHOOTING 21 Index of Problems and Solutions 21 8 1 Replacing Power Co...

Page 5: ...The two main component sections of each machine are carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work in a correct and safe working postur...

Page 6: ...e used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on handlin...

Page 7: ...plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...g 3 6 1 Pull the handle up and ensure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright p...

Page 9: ...UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical po...

Page 10: ...in standby mode Turning OFF the switch it lights off showing the machine is out of standby mode After releasing the switch it goes back in central position 14 Emergency button used in Emergency situat...

Page 11: ...P or Emergency stop will not disconnect wheels and motorgear connection and it will serve as a break on any movement of the machine on the slope In that case the machine is operated by the buttons FOR...

Page 12: ...5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00...

Page 13: ...te applications They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide chann...

Page 14: ...not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most i...

Page 15: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X Electrical schemes with Yaskawa Inverter 200 240 VOLT 15...

Page 16: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 16...

Page 17: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 17...

Page 18: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X HV Electrical schemes with Yaskawa Inverter 440 480 VOLT Figure 7 4 scheme 1 18...

Page 19: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 19...

Page 20: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 20...

Page 21: ...Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the...

Page 22: ...head of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because th...

Page 23: ...screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tension...

Page 24: ...r nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nuts...

Page 25: ...be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not vis...

Page 26: ...al thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt w...

Page 27: ...8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetrica...

Page 28: ...increase or reduce of resistance on rolling Plug the lorry into the power supply put switch SLOPE in pos ON and tighten the four bolts Fig 8 11 1 tightening torque 45N m this way the parts of the elec...

Page 29: ...User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 8 13 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technic...

Page 30: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 30...

Page 31: ...a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical...

Page 32: ...7 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Weig...

Page 33: ...n Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25LM X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hold...

Page 34: ...er Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15 M...

Page 35: ...ulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25LM X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Belt...

Page 36: ...tc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10 K...

Page 37: ...assembly 2 27 L25LMX 21 20 00 Column 1 8 M8X20DIN6921 Bolt 8 28 L25P 02 00 00 01 Top Bracket 1 9 A29 40 00 Water Flow Control Unit 1 29 M5UN732 Washer 1 10 M5X12DIN6921 Bolt 2 30 T34391 Knob Bolt 1 1...

Page 38: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 11 LAVINA 25LM X CONTROL BOX PARTS 200 240 VOLT 38...

Page 39: ...Button green 1 7 L25LS 30 11 03 Circuit Breaker 1 26 L20NS 30 10 07 STOP Button 1 8 L25LMX 30 11 01 Transformer 1 27 L20NS 30 10 13 Water Pump Button 1 9 L25LM S 30 00 02 Inverter 1 28 L20NS 30 10 12...

Page 40: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 12 LAVINA 25LMX HV CONTROL BOX PARTS 440 480 VOLT 40...

Page 41: ...Circuit Closer 1 25 L32MSHV 30 10 01 FOR Button green 1 8 L25LMXHV 30 11 01 Transformer 1 26 L20NS 30 10 07 STOP Button 1 9 L25LMSHV 30 00 02 Inverter 1 27 L20NS 30 10 13 Water Pump Button 1 10 L20NS...

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