Superabrasive Lavina 25LM-X User Manual Download Page 3

Superabrasive 

User Manual 

Original Language 

Lavina® 25LM-X / Lavina® 25LM-X-HV 

1/2016 

WARRANTY AND RETURNS 

WARRANTY POLICY FOR LAVINA

®

 X MACHINES 

A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to 
apply.

 

You can either mail a hard copy of the warranty card or submit it electronically - see page 2.

 

Superabrasive warrants,  from  the  time  of  delivery  and  receipt  by  the  original  customer,  new  and  unused  products 
sold  by  Superabrasive  or  Superabrasive-appointed  distributors  or  dealers.  Goods  shall  be  free  from  defects  in 
materials  and  workmanship.  Superabrasive  or  a  Superabrasive-appointed  repair  facility  shall  either  replace  or 
repair  any  defects  in  the  Goods  resulting  from  faulty  design,  materials,  or  workmanship.  Products  repaired  or 
replaced  during  the  warranty  period shall  be  covered  by  the  foregoing  warranty  for  the  remainder  of  the  original 
warranty  period,  or  ninety  (90)  days  from  date of  the  repair  or  shipment  of  the  replacement,  whichever  is  longer. 
Spare parts for repair will be either new or equivalent to new.

 

Warranty  period  shall  be  2  years  from  the  time  of  delivery  and  receipt  by  the  original  customer,  or  600  operating 
hours  on the  machine  -  whichever  occurs  first.  Superabrasive  will  cover  the  shipping  charges  for  the  transportation 
of the machine to Superabrasive (or an approved repair facility) and back to the customer (within the contiguous 48 
United States) in the event that the damage occurs and is reported within 200 operating hours. Shipping charges, if 
covered  by  Superabrasive,  must  be  agreed  upon  in  advance  and  approved  by  Superabrasive.  Thereafter,  the 
customer  will  have  to  cover  the  shipping  charges  to  Superabrasive  and  back.  Superabrasive  will  not  warranty 
Goods  after  a  period  of  2  years  from  the  time  of  delivery  and  receipt  by  the  original  customer,  or  600  operating 
hours on the machine - whichever occurs first.

 

Superabrasive  shall  not  be  liable  for  any  defects  that  are  caused  by  circumstances  that  occur  after  the  Goods 
have  been  delivered  and  whilst  the  Goods  are  in  the  possession  of  the  purchaser.  Furthermore,  the  warranty 
does not include normal wear and tear or deterioration. Wear parts are not warranted. Superabrasive is not liable 
for defects arising out of use of non-OEM  parts.

 

The  Warranty  is  void  if  the  purchaser  has  not  followed  the  maintenance  plan  stipulated  by  the  machine’s  manual 
and warranty card. The warranty is void if the purchaser repairs said Goods himself, or if repairs are conducted by a 
repair  facility  that  is  not  approved  by  Superabrasive.  Superabrasive’s  liability  does  not  cover  defects  which  are 
caused  by  faulty  maintenance,  incorrect  operation,  faulty  repair  by  the  purchaser,  or  by  alterations  conducted 
without  Superabrasive’s  prior  written  consent.  The  same  applies  to  any  alterations  of  the  Goods  or  services 
performed  by  another  party  other  than  Superabrasive,  a  Superabrasive-appointed  distributor,  or  a  Superabrasive-
approved  repair  facility.  The  warranty  is  not  applicable  on  a  defect  that  arises  due  to  tools  or  parts  that  are  not 
original  to  Superabrasive.  Replaced  defective  parts  shall be  placed  at  Superabrasive’s  disposal  and  shall  become 
property of Superabrasive. If such defective parts are replaced

 

within  the  warranty  period,  the  shipping  charges  will  be  covered  by  Superabrasive.  In  warranty  complaint  cases, 
when  no  defects  are  found  for  which  Superabrasive  is  liable,  Superabrasive  shall  be  entitled  to  compensation  for 
the labor, material cost, and shipping charges, incurred by Superabrasive as as a result of the complaint.

 

The warranty herein is non-transferable, and only applies to the original owner or purchaser of the machine. 

RETURN POLICY FOR LAVINA

®

 X MACHINES 

The Lavina

®

 X machines may be returned, subject to the following terms:

 

In  no  case,  a  machine  is  to  be  returned  to  Superabrasive  Inc.  for  credit  or  repair  without  prior  authorization. 
Please  contact  Superabrasive  Inc.  or  your  local  distributor  for  an  authorization  and  issuance  of  a  return 
authorization  number. This number along with the serial number of the machine must be included on all packages 
and  correspondence.    Machines  returned  without  prior  authorization  will  remain  property  of  the  sender  and 
Superabrasive  Inc.  will  not  be  responsible  for  them.  No machines  will  be  credited  after  90  days  from  the  date  of 
invoice.

 

All returns must be shipped freight prepaid. Returned machines may be exchanged for other equipment or parts of 
equal dollar value. If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee.

 

Summary of Contents for Lavina 25LM-X

Page 1: ...LAVINA 25LM X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 2...

Page 3: ...Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Page 4: ...y 200 Working Hours 14 Check Every 400 Working Hours 14 VACUUM 14 WATER LEAKS 14 MECHANICAL PARTS 14 ELECTRICAL SYSTEM 14 8 TROUBLESHOOTING 21 Index of Problems and Solutions 21 8 1 Replacing Power Co...

Page 5: ...The two main component sections of each machine are carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work in a correct and safe working postur...

Page 6: ...e used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on handlin...

Page 7: ...plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Page 8: ...g 3 6 1 Pull the handle up and ensure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright p...

Page 9: ...UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical po...

Page 10: ...in standby mode Turning OFF the switch it lights off showing the machine is out of standby mode After releasing the switch it goes back in central position 14 Emergency button used in Emergency situat...

Page 11: ...P or Emergency stop will not disconnect wheels and motorgear connection and it will serve as a break on any movement of the machine on the slope In that case the machine is operated by the buttons FOR...

Page 12: ...5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00...

Page 13: ...te applications They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide chann...

Page 14: ...not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most i...

Page 15: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X Electrical schemes with Yaskawa Inverter 200 240 VOLT 15...

Page 16: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 16...

Page 17: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 17...

Page 18: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X HV Electrical schemes with Yaskawa Inverter 440 480 VOLT Figure 7 4 scheme 1 18...

Page 19: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 19...

Page 20: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 20...

Page 21: ...Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the...

Page 22: ...head of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because th...

Page 23: ...screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tension...

Page 24: ...r nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nuts...

Page 25: ...be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not vis...

Page 26: ...al thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt w...

Page 27: ...8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetrica...

Page 28: ...increase or reduce of resistance on rolling Plug the lorry into the power supply put switch SLOPE in pos ON and tighten the four bolts Fig 8 11 1 tightening torque 45N m this way the parts of the elec...

Page 29: ...User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 8 13 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technic...

Page 30: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 30...

Page 31: ...a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical...

Page 32: ...7 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Weig...

Page 33: ...n Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25LM X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hold...

Page 34: ...er Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15 M...

Page 35: ...ulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25LM X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Belt...

Page 36: ...tc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10 K...

Page 37: ...assembly 2 27 L25LMX 21 20 00 Column 1 8 M8X20DIN6921 Bolt 8 28 L25P 02 00 00 01 Top Bracket 1 9 A29 40 00 Water Flow Control Unit 1 29 M5UN732 Washer 1 10 M5X12DIN6921 Bolt 2 30 T34391 Knob Bolt 1 1...

Page 38: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 11 LAVINA 25LM X CONTROL BOX PARTS 200 240 VOLT 38...

Page 39: ...Button green 1 7 L25LS 30 11 03 Circuit Breaker 1 26 L20NS 30 10 07 STOP Button 1 8 L25LMX 30 11 01 Transformer 1 27 L20NS 30 10 13 Water Pump Button 1 9 L25LM S 30 00 02 Inverter 1 28 L20NS 30 10 12...

Page 40: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 12 LAVINA 25LMX HV CONTROL BOX PARTS 440 480 VOLT 40...

Page 41: ...Circuit Closer 1 25 L32MSHV 30 10 01 FOR Button green 1 8 L25LMXHV 30 11 01 Transformer 1 26 L20NS 30 10 07 STOP Button 1 9 L25LMSHV 30 00 02 Inverter 1 27 L20NS 30 10 13 Water Pump Button 1 10 L20NS...

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