Superabrasive LAVINA 25G-X User Manual Download Page 7

Superabrasive

   

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25G

X

   

2/2015

 

7

 

 

Possess

 

risks

 

of

 

fire

 

Feature

 

inclement

 

conditions.

 

Possess

 

electromagnetic

 

radiation.

 

In

 

nursing

 

homes,

 

hospitals,

 

day

care

 

centers,

 

etc

 

In

 

areas

 

where

 

loose

 

tiles

 

or

 

other

 

objects

 

are

 

preventing

 

proper

 

use

 

of

 

the

 

machine.

 

In

 

rooms

 

without

 

proper

 

ventilation

 

In

 

nursing

 

homes,

 

hospitals,

 

day

care

 

centers,

 

etc

 

In

 

areas

 

where

 

loose

 

tiles

 

or

 

other

 

objects

 

are

 

preventing

 

proper

 

use

 

of

 

the

 

machine.

 

In

 

rooms

 

without

 

proper

 

ventilation

 

 

PREPARATION

 

FOR

 

WORK

 

Make

 

sure

 

that:

 

 

You

 

have

 

closed

 

the

 

work

 

area,

 

so

 

that

 

no

 

person

 

unfamiliar

 

with

 

operating

 

the

 

machine

 

can

 

enter

 

the

 

area

 



 

The

 

tool

 

plate

 

and

 

tools

 

are

 

mounted

 

on

 

the

 

machine

 

properly

 



 

There

 

are

 

no

 

missing

 

parts

 

of

 

the

 

machine

 



 

The

 

machine

 

is

 

in

 

upright

 

working

 

position

 



 

The

 

protection

 

devices

 

are

 

working

 

properly.

 

PROTECTION

 

DEVICES

 

 



 

The

 

machine

 

is

 

equipped

 

with

 

several

 

protection

 

devices

 

 

including

 

the

 

following:

 



 

A

 

protection

 

skirt

 

and

 

a

 

hood

 

for

 

protecting

 

the

 

tool

 

plates.

 



 

These

 

devices

 

protect

 

the

 

operator

 

and/or

 

others

 

persons

 

from

 

potential

 

injuries.

 

Do

 

not

 

remove

 

them.

 

On

 

contrary,

 

before

 

using

 

the

 

machine,

 

please

 

ensure

 

that

 

all

 

protection

 

devices

 

are

 

mounted

 

and

 

function

 

properly

.

 



 

The

 

Envirogard

 

Emissions

 

Monitoring

 

System

 

ARREST

 

FUNCTIONS

 

 



 

Functions

 

of

 

arresting

 

of

 

the

 

machine

 

are

 

following:

 

-  

Switch

 

to

 

stop

 

the

 

engine

 

-  

Button

 

to

 

stop

 

the

 

grinding

 

movement

 

-  

Close

 

the

 

propane

 

tank

 

SAFE

 

USE

 

 

 

The

 

LAVINA®

 

25GX

  

is

 

designed

 

to

 

eliminate

 

all

 

risks

 

correlated

 

with

 

its

 

use.

 

However,

 

it

 

is

 

not

 

possible

 

to

 

eliminate

 

the

 

risks

 

of

 

an

 

eventual

 

accident

 

with

 

the

 

machine.

 

Unskilled

 

or

 

uninstructed

 

operator

 

may

 

cause

 

correlated

 

residual

 

risks.

 

Such

 

risks

 

are:

 

-  

Position

 

Risks

  

due

 

to

 

operator’s

 

incorrect

 

working

 

position

 

-  

Tangling

 

up

 

Risks

 

due

 

to

 

wearing

  

inappropriate

 

working

 

clothes

 

-  

Training

 

Risks

  

due

 

to

 

lack

 

of

 

operational

 

training

 

PROPANE

 

SAFETY

 

 

 

Propane

 

is

 

a

 

flammable

 

gas

 

whose

 

vapors

 

are

 

heavier

 

than

 

air.

 

As

 

is

 

the

 

case

 

with

 

gasoline,

 

propane

 

can

 

explode

 

if

 

the

 

proper

 

cautions

 

are

 

not

 

heeded.

 

Propane

 

is

 

odorized

 

with

 

an

 

agent

 

having

 

a

 

distinct

 

odor

 

that

 

is

 

recognizable

 

at

 

very

 

low

 

concentrations.

 

This

 

helps

 

in

 

identifying

 

leaks,

 

even

 

when

 

they

 

are

 

small.

  

 

Awareness

 

and

 

basic

 

safety

 

precautions

 

are

 

required

 

when

 

working

 

with

 

propane.

 

As

 

long

 

as

 

these

 

precautions

 

are

 

followed,

 

risk

 

is

 

negligible.

 

Ignorance,

 

however,

 

could

 

pose

 

needless

 

risk.

 

 

The

 

two

 

greatest

 

hazards

 

with

 

propane

 

powered

 

floor

 

care

 

machines

 

are:

  

Carbon

 

Monoxide

 

Poisoning:

 

This

 

is

 

the

 

most

 

frequently

 

reported

 

incident

 

associated

 

with

 

propane

 

powered

 

floor

 

care

 

machines

 

and

 

is

 

caused

 

by

 

excessive

 

exhaust

 

emissions.

 

The

 

symptoms

 

are

 

headache,

 

dizziness

 

and

 

nausea.

 

A

 

major

 

cause

 

involves

 

engines

 

with

 

poor

 

preventive

 

maintenance

 

practices,

 

usually

 

those

 

with

 

dirty

 

air

 

filters

 

and

 

machines

 

operated

 

in

 

confined

 

areas

 

without

  

adequate

 

ventilation.

 

Another

 

cause

 

may

 

be

 

substandard,

 

inexpensive

 

machines

 

with

 

no

 

emissions

 

control

 

technology

   

and

 

improperly

 

set

 

carburetion.

 

Overfilled

 

Fuel

 

Cylinders

Nearly all fire relatedincidents 

reported result from bringing a cylinder into

 

a

 

building

 

without

 

first

 

checking

 

for

 

overfill.

 

This

 

action

 

is

 

dangerous,

 

unwise,

 

and

 

unnecessary.

 

FIRE

 

SAFETY

 

 

 

 

Be

 

aware

 

of

 

the

 

potential

 

dangers

 

of

 

fire

 

or

 

explosion

 

when

 

using

 

propane,

 

and

 

take

 

normal

 

fire

safety

 

precautions.

 

Fire:

 

There

 

is

 

a

 

possibility

 

of

 

fire

 

from

 

LPG

 

vapor

 

leaking

 

or

 

venting

 

from

 

fuel

 

cylinders

 

or

 

carburetion

 

equipment.

 

Explosion:

 

LPG

 

vapor

 

concentrated

 

or

 

confined

 

to

 

a

 

small,

 

restricted

 

space

 

may

 

explode

 

or

 

ignite.

 

Propane

 

may

 

experience

 

a

 

BLEVE

,

 

a

 

boiling

 

liquid

 

expanding

 

vapor

 

explosion.

 

EMISSIONS

 

 

  



 

All

 

propane

 

powered

 

floor

 

care

 

machines

 

produce

 

emissions.

 

Most

 

are

 

harmless,

 

but

 

some

 

are

 

dangerous

 

and

 

can

 

be

 

fatal.

 

Carbon

 

monoxide

 

(CO)

 

poses

 

the

 

greatest

 

risk,

 

since

 

CO

 

can

 

be

 

lethal

 

within

 

as

 

little

 

as

 

30

 

minutes

 

exposure

 

at

 

3,000

 

parts

 

per

 

million

 

(ppm)

 

concentration.

 



 

Carbon

 

monoxide

 

is

 

an

 

invisible,

 

odorless,

 

colorless

 

gas

 

created

 

when

 

fossil

 

fuels

 

(such

 

as

 

gasoline,

 

wood,

 

coal,

 

propane,

 

oil

 

and

 

methane)

 

burn

 

incompletely

.

 

HAZARD

 

COMMUNICATION

  

 

A

 

Material

 

Safety

 

Data

 

Sheet

 

for

 

propane

 

shall

 

be

 

posted

 

in

 

all

 

buildings

 

where

 

propane

 

will

 

be

 

used.

 

Because

 

propane

 

is

 

odorized,

 

it

 

is

 

easily

 

detected

 

at

 

levels

 

of

 

just

 

a

 

few

 

parts

 

per

 

million,

 

which

 

is

 

much

 

less

 

than

 

the

 

exposure

 

limit

 

of

 

1000

 

parts

 

per

 

million.

 

If

 

you

 

smell

 

propane

 

while

 

operating

 

a

 

propane

 

floor

 

care

 

machine,

 

do

 

the

 

following:

 

Stop

 

the

 

engine

:

 

1.

 

Pull

 

the

 

throttle

 

to

 

the

 

stop

 

position

 

(if

 

present)

 

or

 

turn

 

the

 

key

 

switch

 

to

 

the

 

off

 

position.

 

2.

  

Shut

 

off

 

the

 

service

 

valve

 

on

 

the

 

propane

 

cylinder.

 

3.

  

Move

 

the

 

floor

 

machine

 

to

 

a

 

well

ventilated

 

area.

 

4.

  

Remove

 

the

 

cylinder

 

from

 

the

 

machine

 

and

 

take

 

it

 

outside

 

the

 

building.

 

5.

  

If

 

the

 

cylinder

 

is

 

leaking,

 

contact

 

a

 

DOT

 

approved

 

repair

 

shop

 

to

 

determine

 

the

 

cause

 

of

 

the

 

leak

 

and

 

have

 

the

 

shop,

 

not

 

you,

 

repair

 

it.

 

If

 

a

 

fire

 

occurs

 

while

 

the

 

machine

 

is

 

being

 

operated,

 

do

 

the

 

following

:

 

1.

 

 

Stop

 

the

 

engine:

 

pull

 

the

 

throttle

 

to

 

the

 

stop

 

position

 

(if

 

present)

 

or

 

turn

 

the

 

key

 

switch

 

to

 

the

 

off

 

position.

 

2.

 

 

Shut

 

off

 

the

 

service

 

valve

 

on

 

the

 

propane

 

cylinder

 

if

 

possible.

 

Be

 

careful

 

not

 

to

 

be

 

burned.

 

Summary of Contents for LAVINA 25G-X

Page 1: ...Superabrasive User Manual Original Language Lavina 25G X 2 2015 LAVINA 25G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us ...

Page 2: ...Superabrasive User Manual Original Language Lavina 25G X 2 2015 2 ...

Page 3: ...parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty card The warranty is void if the purchaser repairs said Goods himself or if repairs are conducted by a repair facility that is not approved by Superabrasive Superabrasive s lia...

Page 4: ...PLACE AFTER THE FIRST 8 WORKING HOURS 16 CHECK AND REPLACE EVERY 50 WORKING HOURS 16 CHECK AND REPLACE EVERY 200 WORKING HOURS 17 CHECK AND REPLACE EVERY 400 WORKING HOURS 17 VACUUM 17 WATER LEAKS 17 MECHANICAL PARTS 17 ELECTRICAL SYSTEM 17 8 TROUBLESHOOTING 18 8 1 ENGINE 18 8 2 CHECKING AND CHANGING OIL 18 8 3 SEPARATING THE HEAD FROM THE CARRIAGE 18 8 4 DISMOUNTING MOUNTING THE ENGINE 19 8 5 REP...

Page 5: ...ns involved MACHINE CHARACTERISTICS The Lavina X machine is made of two main component sections LAVINA 25G X MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture The halogen spotlight Fig 1 2 enables the operator to work in darker areas Existing lighting system does not repla...

Page 6: ...ional purposes Weight needed for transportation purposes production year and serial number needed for maintenance purposes CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED USE The LAVINA 30GX machin...

Page 7: ... Monoxide Poisoning This is the most frequently reported incident associated with propane powered floor care machines and is caused by excessive exhaust emissions The symptoms are headache dizziness and nausea A major cause involves engines with poor preventive maintenance practices usually those with dirty air filters and machines operated in confined areas without adequate ventilation Another ca...

Page 8: ... on independent testing labs such as UL and CGA before giving their approval of the use of some equipment These labs thoroughly test equipment and submit their stamp of approval only after rigorous testing While not being required by all law enforcement agencies the stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In ord...

Page 9: ... in case of emergency The operator must have an adequate technical knowledge and preparation The operator is expected to operate their equipment safely and responsibly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Propane cylinders are constructed of e...

Page 10: ...A cylinder rattling around in the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard jolts could cause damage Please note that any cylinder that has been filled is always considered full no matter how little propane gas remains in it This is because even ...

Page 11: ... construction is rated only for the weight of the machine Do not lift any other loads on the machine Use always hoisting equipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA X machine in a dry place Never transport the LAVINA X machine unprotected it may be damaged if transported unprotected during rain or snow When during the storage of the machine the temperature m...

Page 12: ...change its elasticity You can make the change after dismounting the holder as per the instruction in TROUBLESHOOTING In Lavina 25G X the holder is initially mounted with 6 buffers Mount the tools only after ensuring that there is enough diamond bond material left Be sure that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock...

Page 13: ...ll throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the Start Stop clutch button 2 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the previously completed surface Work at a constan...

Page 14: ... additional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL HOLDER KEY The tool holder key Fig 5 3 is used for adjusting mounting and dismounting of the foam plates Always use the key for mounting Item number is A03 00 00 00 FOAM PLATE Diamond tools with Velc...

Page 15: ... They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensuring a quality polish Available in 3 and 4 in sizes They are with included Velcro attachment V HARR Premium Polishing Pads are designed for mechanically polishing a...

Page 16: ...ine the operator should conduct a visual inspection of the machine Any defect should be solved immediately Pay attention to power cords plugs and vacuum hoses loose bolt or screws Tool holders Buffers and elastic element are consumables and must be visually checked daily and replaced if needed See that flanges or discs are mounted and locked well in place The key lock holders butterflies should be...

Page 17: ...parts elastic element buffers sealers with the slightest damage or consume Return machine to authorized service center for overall checkup of the Engine For Propane safety have the machine serviced by a Certified Technician including emission check CHECK AND REPLACE EVERY 400 WORKING HOURS Besides the checks of 200 working hours replace sealer and V rings like described in chapter TROUBLESHOOTING ...

Page 18: ...tion Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a click and then the engine will run normally If it does not call your customer service Starter barely turns the engine over or the solenoid just clicks The battery is likely low in charge This can be remedied by rech...

Page 19: ...er Remove front Fig 8 4 1 and back belt protection Fig 8 4 2 Loose the motor base plate Fig 8 4 3 release the tension device Fig 8 4 4 and take out the belt Fig 8 4 5 Take off the engine Fig 8 4 6 Reassemble in the same manner Fig 8 4 7 Tension the belt with bolt 4 on fig 8 4 7 or fig 8 4 4 The belt tension can be tested with a Frequency tension Tester Optibelt 3 TT 190 200Hz or manual by pushing ...

Page 20: ...w the four bolts Fig 8 6 1 and remove the holder Fig 8 6 2 When the tool holder is dismounted you can change the sealers V Ring and Felt Ring By loosening four Hex cap flange bolts Fig 8 6 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 6 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the V Ring with the smallest lip of the V to inside Fig 8 6 5 just push...

Page 21: ...e adaptor Fig 8 7 12 are reliably tighten Mount the holder on the machine using the same socket as mentioned in 8 6 Fig 8 7 10 Fig 8 7 11 The retaining washer fits into the central hole C of adaptor and the four bolts into the thread holes Т Fig 8 7 12 The holder is centered on the outside diameter of the adaptor Ensure the connection of the holder on the forehead of the adaptor and then tight eve...

Page 22: ...ig 8 8 6 and the screw Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 9 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tensioner is finished or there is a break in the integrity of the chain Unscrew the eight bolts Fig 8 8 1 and take out the cover Fig 8 8 2 and pull out the hose of the water sprayer Fig 8 8 3...

Page 23: ...screw the outer nut Fig 8 8 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 8 7 When ready screw the two nuts Fig 8 8 6 and the screw Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER Check and repeat the instruction in 8 9 MONTING NEW PLA...

Page 24: ...thout force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not visible Put the belts in pos 6 as per the scheme and pay attention for their correct position in every pulley Screw up until it stops and loosen on the half moons the nuts on pos 4 allowing the rotation of the tensi...

Page 25: ... Fig 8 11 14 Fig 8 11 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt washer Fig 8 11 16 Dismounting the planetary belt is possible without removing of the Bottom cover assembly Unscrew the eight bolts take the service window cover and the sealing Fig 8 11 17 Fig 8 11 18 Dismount th...

Page 26: ...l need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 12 3 Fig 8 12 4 Fig 8 12 5 Driven Chain Wheel is composed by two symmetrical halfs Fig 8 12 6 Mount on the reverse order 8 13 REPLACING THE PULLEY UNITS Dismount guard top cover maintenance window chain tensioner driven chain wheel bottom cover and belts as previous described Unscrew...

Page 27: ...to be replaced send the machine back to Superabrasive or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical support questions below is the contact information Address 9411 Jackson Trail Road Hoshton GA 30548 USA Email info superabrasive us Tel 706 658 1...

Page 28: ... X TOP COVER 1 PARTS No Item No Description Pcs 1 M6X16DIN6921 Bolt 2 2 L25G 10 00 69 Front Guard 1 3 M8X16DIN6921 Bolt 8 4 L25SPS 07 00 00 02 L Left Fork 1 4 1 L25SPS 07 00 00 02 R Right Fork 1 5 L25X 19 00 00 Top Cover Assembly 1 6 M6X10ISO7380F Screw 5 7 L25NSPS 07 00 00 05 Back Weight Holder 2 8 L25SPS 07 00 00 29 Rubber Buffer 3 9 M10X75DIN931 Bolt 1 10 M10DIN127B Spring Washer 1 11 A29 12 00...

Page 29: ...07 Bolt 4 10 L25G 10 00 66 Tensioning Device Support 1 11 M8X25DIN912 Screw 2 12 M8DIN7980 Spring Washer 2 13 M8X40DIN933 Bolt 1 14 M8DIN125A Washer 6 15 M8DIN127B Spring Washer 9 16 M6X16DIN6921 Bolt 4 17 L25G 10 05 00 Back Guard 1 18 OMEGAHP7608MHP30 Endless Transmission Belt 1 19 M6X30DIN933 Bolt 1 20 M6DIN127B Washer 1 21 M6DIN9021A Washer 2 22 L25G 10 00 67 02 Support 1 23 M8X20DIN6921 Bolt 2...

Page 30: ... Type A 1 16 08B 1 78 Chain 1 17 M6X16DIN6921 Bolt 8 18 А52DIN472 Retaining Ring 1 19 L25X 15 00 12 Chain Pulley 2 20 3205 Roller Assembly 1 21 M8X25DIN7991 Screw 8 22 L25GX 15 20 00 Base plate 1 23 L25GX 15 03 00 Left Plate Assembly 1 24 L25G 10 00 60 Cap for Rotary Seal 1 25 M5X12DIN7991 Screw 4 26 TWVA00700 V Ring Type A 1 27 L25GX 10 30 00 Pulley Unit 1 28 L25SPS 00 00 00 15 Front Washer 1 29 ...

Page 31: ...4 Front Washer 1 9 9 M5X12DIN912 Screw 1 6 LAVINA 25G S WATER TANK PARTS No Item No Description Pcs 1 A29 50 00 Regulator 1 2 1 2 Filter 1 7 LAVINA 25G X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Holder A41 3 2 M6X10DIN7991 Screw 36 3 L25LS 14 00 03 Outer Cover 3 4 A42 03 00 Adaptor 3 4 1 М8х16DIN6921 Bolt 4 5 110X90X8 5 Felt Ring 3 6 TWVA00800 V Ring Type A 3 7 L25LS 14 00 ...

Page 32: ... 3 5 A41 21 00 Set of plates 1 4 М8х16DIN6921 Bolt 4 5 A41 20 01 Flange 1 9 LAVINA 25G X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP6455MHP15 Timing Belts 1 2 HL24008MHL50 Timing Belts 1 3 M8DIN6923 Nut 13 4 L25L 10 00 14 Sector 1 5 L25L 10 00 12 Sector 1 6 L25L 10 00 07 Support 2 7 L25L 10 00 11 Sector 1 8 L25X 12 00 00 Tensioning Support 1 9 L32C 14 20 04 Nut 1 10 M10DIN934 Nut 2 11 L25...

Page 33: ... A58165 Swivel Bolt 1 22 A29 40 00 Water Flow Control Unit 1 7 L25SPS 01 00 00 00 G Lamp Unit Incl Cable 1 23 M5X12DIN6921 Bolt 4 8 M6X12DIN912 Screw 4 24 A29 20 01 01 Flow Unit Base 1 9 L25S 23 00 02 End Cover 2 25 M20X1 5DIN439B Nut 1 10 L25P 02 00 00 01 Top Bracket 1 26 L25G 22 00 00 Propane Tank Holder 1 11 T34391 Knob Bolt 1 27 M8X16DIN933 Bolt 4 12 M5UN732 Washer 1 28 M8DIN125A Washer 4 13 A...

Page 34: ...1 W3132 Kawasaki FS481V AS10 M 18H 12V 1 K49065 7007 Oil Filter 12 2 W1325 Oil Pressure Switch 6 3 F466230 Elbow 1 4 K59071 7004 Joint 1 5 FE17409029909 Oil Drain Valve 1 6 K11013 7049 Element Air Filter 1 7 K11013 7046 Element Air Filter Fs481v Foam pre Filter 1 8 W3241A Cat Muffler Assy 1 9 W3305 Kawasaki Bonnet Filter 1 ...

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