Sunoptics EZY CURB EZYSA Installation Manual Download Page 2

For questions or concerns, please visit us at www.sunoptics.com, or call your nearest Sunoptics representative. 

SUNOPTICS

® | 6201 27th Street, Sacramento, CA 95822 | 916.395.4700 | 800.289.4700 |  

www.sunoptics.com

 

 

Page 2 of 14

 

 

 

 

To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, 
cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box 
and all fixture labels.   

 

Before installing, servicing, or performing routine maintenance upon this equipment, follow these general 
precautions. 

 

Installation and service of luminaires should be performed by a 

qualified licensed electrician

.  

 

Maintenance of the skylights should be performed by person(s) familiar with the skylights’ construction and 
operation and any hazards involved.  Regular fixture maintenance programs are recommended.  

 

It will occasionally be necessary to clean the outside of the lens.  Frequency of cleaning will depend on ambient dirt 
level and minimum light output which is acceptable to user.  The lens should be washed in a solution of warm 
water and any mild, non‐abrasive household detergent; rinsed with clean water; and, wiped dry.   

 

DO NOT INSTALL DAMAGED PRODUCT!  

This EZY Curb™ system has been properly packed so that no parts should 

have been damaged during transit. Inspect to confirm.  Any part damaged or broken during or after assembly 
should be replaced.

 

 

These instructions do not purport to cover all details or variations in equipment nor to provide every possible 
contingency to meet in connection with installation, operation, or maintenance.  Should further information be 
desired, or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s 
purposes, this matter should be referred to Acuity Brands Lighting, Inc.  

 

 

 

 

 

 

 

 

WARNING – Read the entire installation manual

, along with the following warnings, prior to proceeding with 

the installation of the unit.

 

Please contact an Acuity Brands Lighting Inc. representative with regards to the use of materials or methods, 

which are not specified in this manual, or authorized by Sunoptics®. 

Acuity Brands Lighting Inc. (seller) assumes no responsibility or obligation whatsoever for the failure of an installer, 
contractor, architect or building owner to comply with all applicable laws, ordinances, building codes, electrical codes, 
energy codes, fire and safety codes and requirements, roof warranties and adequate safety precautions. 

The installation of the EZY Curb

 system should be done by at least 2 people.  The second person should be close enough to 

come to your aid, if necessary. 

 

Warnings continued on next page… 

IMPORTANT SAFETY INSTRUCTIONS 

READ AND FOLLOW ALL SAFETY INSTRUCTIONS! 

SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION 

 

 

Wear gloves and safety glasses at all times when removing luminaire from carton, installing, 
servicing or performing maintenance. 

 

Avoid direct eye exposure to the light source while it is on. 

 

CAUTION RISK OF INJURY 

Summary of Contents for EZY CURB EZYSA

Page 1: ...16 395 4700 800 289 4700 www sunoptics com 2018 Acuity Brands Lighting Inc All rights reserved 08 18 Page 1 of 14 EZY CURB EZYSA Skylight Mounting System for R Panel Metal Roofs INSTALLATION GUIDE Sunoptics Skylights and Daylighting Systems ...

Page 2: ...d be replaced These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes this matter should be referred to Acuity Brands ...

Page 3: ... proper footwear Using footwear with excellent traction is recommended Avoid working on slippery or wet surfaces Supports such as ladders and scaffolding should be well supported and strong Install the product during calm and dry weather Use basic safety procedures when working with electric tools Use suitable eye protection such as safety goggles and clear the work area of potential hazards ROOFI...

Page 4: ...halk Line Metal Roofing Sealant EZY Curb EZYSA PARTS EZYSA PARTS LIST ITEM DESCRIPTION QTY 1 EZYCSA 12FT RAIL A 1 2 EZYCSA 12FT RAIL B 1 3 EZYCSA STARTER PANEL 1 4a EZYCSA OPEN END THERMAL BREAK 1 4b EZYCSA STARTER PANEL THERMAL BREAK 1 5 EZYCSA OPEN END CAP 2 6 EZYCSA R PROFILE MOUNTING BRACKET 1 7 EZYCSA Z ENCLOSURE R PANEL 2 8 EZYCSA MOUNTING BRACKET 1 9 EZYCSA TEK SCREW W RUBBER WASHER 3IN 8 1...

Page 5: ... 1 Identify what panel is being replaced a If there are multiple panels in a single run start on the one closest to the eave 2 Remove fiberglass panel and panel overlapping the fiberglass panel 3 With the panels removed measure the distance from the end of the downslope panel to the purlin Using a chalk line mark the purlin location on the top surface of the downslope panel 4 Trim downslope panel ...

Page 6: ...n a If insulation is present flashing should be installed between the insulation and purlin 6 Remove any existing adhesive from the interface leg on the existing R panels then place new butyl tape on mating surface Do not remove paper liner at this point 7 Dry fit the left and right Rail 1 2 the end of the Rail with the vertical flange should be on the eave side see picture for orientation End of ...

Page 7: ... 14 9 Install the eave side thermal break 4a by sliding the thermal break between the purlin and insulation 10 Place mounting bracket 8 on the center purlin and fasten to purlin using 5 1 concealer head screws 11 using the predrilled holes as a guide for placement 11 Return to the eave side of the rails and using a carpenter s square to check the rails are square to each other and are on the mark ...

Page 8: ... under the rail 13 Return to the mounting bracket and using large vise grips or similar secure the mounting bracket vertical flange to the corresponding rail and flashing Then secure mounting bracket to rail and flashing using 2 1 5 Concealer Pancake Head w EPDM washer screws 12 on each side 14 Place the r profile mounting bracket 6 over the purlin on the eave side and mark the edge of the bracket...

Page 9: ... and bend away from top flange to installed rail width 16 Install the front z enclosure with bottom flange between r panel mounting bracket and the r panel roof Secure down with 3 1 concealer head screws 11 through the r panel mounting bracket 6 z enclosure 7 butyl tape r panel and the purlin 17 Install the end z enclosure 7 over the butyl tape placed in step 8 Secure down with 3 1 concealer head ...

Page 10: ... 395 4700 800 289 4700 www sunoptics com Page 10 of 14 18 Place butyl tape on all mating surfaces as shown remove paper liner when complete 19 Using a metal roofing construction sealant place a bead on all interface edges between the z enclosure rails and the r panel 20 Place two L shaped beads of metal roofing construction sealant at the indicated spot below ...

Page 11: ... fully seated in place 22 Using clamps clamp the open end cap to the rails and fasten down with 2 1 concealer head screws 11 use the pre drilled holes as a placement guide 23 Using 6 1 5 Concealer Pancake Head w EPDM washer screws 12 open end cap to rails and z enclosure 2 vertical screws into end z enclosure 2 horizontal screws securing the open endcap to rail and z enclosure on each side 24 On t...

Page 12: ...een below in orange both sides 26 Place starter panel 3 onto rails then press down to make sure it is fully down in place 27 Place butyl tape on starter panel flange and rail as pictured below Then apply an L shaped bead of sealant at the location indicated below in orange on both sides 28 Place starter panel cap 5 onto starter panel and secure down with 2 1 concealer head screws 11 fastened verti...

Page 13: ...n the starter panel across the full width of the panel see blue line below 30 Reinstall overlapping r panel removed in step 2 Existing screw holes across the panel will not be used and should be filled in with sealant 31 Secure rails starter panel to r panel and purlins using 3 Tek screw w EPDM washer 9 One screw per purlin per side 6 screws in total 32 Then fasten rails and starter panel to r pan...

Page 14: ...com 2018 Acuity Brands Lighting Inc All rights reserved 08 18 Page 14 of 14 33 Place the skylight on the curb and secure with 20 1 5 Tek screws w EPDM washer 34 Apply sealant to foam enclosures and insert into the end of the panel Secure down with 2 3 Tek screws w EPDM washer 9 ...

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