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•  Under normal conditions, a photovoltaic 

module is likely to experience conditions 

that produce more current and/or voltage 

than reported at standard test conditions. 

The requirements of the National Electrical 

Code (NEC) in Article 690 shall be followed 

to address these increased outputs. In 

installations not under the requirements of 

the NEC, the values of Isc and Voc marked on 

this module should be multiplied by a factor 

of 1.25 when determining component voltage 

ratings, conductor ampacities, overcurrent 

device ratings, and size of controls connected 

to the PV output. 

•  A module without a frame (laminate) shall 

not be considered to comply with the 

requirements of UL 1703 unless the module is 

mounted with hardware that has been tested 

and evaluated with the module under this 

standard or by a field Inspection certifying 

that the installed module complies with the 

requirements of UL 1703. 

•  A module with exposed conductive parts 

is considered to be in compliance with UL 

1703 only when it is electrically grounded in 

accordance with the instructions presented 

below and the requirements of the National 

Electrical Code. 

•  Installing solar photovoltaic panels and 

systems requires specialized skills and 

knowledge. Do not attempt to install these 

panels if not qualified to do so. 

•  Installation should only be performed by 

qualified persons. 

•  The installer assumes all risks of injury that 

might occur during installation, including but 

not limited to, the risk of electric shock. 

•  Danger!

 A single module generates more 

than 30V DC when exposed to sunlight and 

system voltages can be as high as 1000 V. 

Contact with voltages greater than 30V DC 

can be hazardous, leading to electric shock 

and possibly death. 

•  Danger!

 Even though it is safe to walk on the 

FLEX60 modules, it could become dangerous 

if the top surface has been damaged, 

degrading the dielectric resistance of the 

module. This could lead to electric shock. 

Have qualified personnel ensure all modules 

surfaces are undamaged before walking on 

them. 

•  Danger!

 Water exposure can lead to 

increased risk of electric shock if the 

module’s encapsulation system has been 

compromised. Have qualified personnel 

ensure there is no leakage current and the 

system is in safe working order before walking 

on or working on the modules. 

•  Danger!

 The FLEX60 modules may become 

slippery when wet. This could cause a slip 

hazard. If modules are wet, walk carefully, 

and keep your center of gravity. Failure to 

do so could result in a fall hazard leading to 

personal injury. If working on a roof without 

a parapet or other curb type system, fall 

protection needs to be deployed. 

•  Danger!

 Do not stand or walk on modules 

unless they are clean. Dirt and debris could 

damage the outer surface of the module 

exposing electrical components leading to 

electric shock. 

•  Danger!

 Do not drop objects such as tools 

onto the modules. This could damage the 

modules encapsulation surfaces exposing 

electrical components leading to risk of 

electric shock. 

•  Warning! 

Short circuits on the DC side of 

the installation can cause arcing. Unlike 

arcs occurring in low voltage AC wiring, 

these arcs are not self-extinguishing. The 

high temperatures generated by these arcs 

can destroy connectors. If not handled 

and installed according to instructions, PV 

modules can present a lethal as well as a fire 

hazard. 

•  Danger!

 Damaged modules, cables, and 

connectors can present a shock hazard 

resulting in electrocution and death. Do not 

attempt to install, service, remove, touch 

or modify a damaged module. Damaged 

modules should only be removed by qualified 

professionals wearing appropriate personal 

protection equipment for high voltage. If 

damaged modules are found, they should 

be immediately identified and secured from 

access by unauthorized individuals. Never 

attempt to remove or otherwise service a 

damaged module if it is wet or raining. 

•  Danger!

 To service a module, (1) isolate the 

string from others in the system, (2) use 

blackout blankets on the entire string to 

remove voltage from the system and then (3) 

disconnect the target module. You may then 

remove the module from the roof keeping the 

blackout blanket over the module to prevent 

voltages from developing during removal. 

Failure to follow these procedures may lead 

to electric shock. 

•  All electrical work must be performed 

by qualified personnel only. All electrical 

material must be suitable for DC and rated 

Summary of Contents for FLEX60

Page 1: ...Installation Instructions for the FLEX60 Photovoltaic Modules...

Page 2: ...These instructions are intended as a guideline for professional solar system integrators only The Installation Instructions for the FLEX60 Photovoltaic Modules 2 FLEX60 modules are not intended for i...

Page 3: ...module s encapsulation system has been compromised Have qualified personnel ensure there is no leakage current and the system is in safe working order before walking on or working on the modules Dang...

Page 4: ...act as a sail in even low wind conditions knocking or pulling an installer off a roof In addition panels can become missiles if unsecured and blown away by the wind A flying module can injure roofers...

Page 5: ...que Identifier A record of the modules serial numbers should be made before installation and this should be included in the system documentation to be saved The module s serial number is located on th...

Page 6: ...m installing the modules Roof Membrane Prep The roof surface must be thoroughly cleaned prior to installation and primed if required to meet load requirements The surface needs to be free from dust an...

Page 7: ...e tape In most circumstances soap and water is sufficient If required IPA can be used to clean the module s top surface Follow the roofing manufacturer s instructions for cleaning the roofing surface...

Page 8: ...stay hidden under the wire tray top cover once it is installed Use only solar ties or other polymeric wire ties with application appropriate UV and environmental resistance Do not use commercially ava...

Page 9: ...ired length prior to installation Finally install the end caps to the top covers at both exposed ends of the row as shown in Figure 11 Use an outdoor rated PVC cement to join the end cap to the top co...

Page 10: ...conditions and installation practices it is recommended to fully inspect the system and all connections every 6 months Read these installation instructions thoroughly before inspecting or servicing a...

Page 11: ...ancial losses of any kind business interruptions or lost earnings whether they be direct or incidental as a result of the use of the information contained in these instructions and whether or not they...

Page 12: ...35 42 35 11 7 70 7 40 7 40 7 54 7 4 7 4 7 4 7 4 7 4 7 54 7 4 7 4 7 4 7 54 7 53 7 43 7 42 7 53 7 43 7 42 7 38 7 53 7 43 7 42 7 38 7 60 7 54 7 53 7 43 7 42 7 38 7 28 7 19 30 30 26 2 25 7 24 6 23 23 21...

Page 13: ...x 828 712 x 990 1228 x 512 1818 x 354 754 x 828 554 x 990 712 x 670 596 x 828 1186 x 354 670 x 554 870 x 354 512 x 596 712 x 354 554 x 354 396 x 354 754 x 512 1028 x 354 1070 x 512 1344 x 354 912 x 5...

Page 14: ...7 37 27 5 27 63 6 60 6 53 6 49 6 53 6 28 6 22 6 21 6 0 5 8 200 195 190 185 180 175 170 165 160 V2 0 Model list Frame module Model series FLEXYY XXXW M20 A where YY suffix indicates the number of solar...

Page 15: ...A 12 A 1000V MC4 Liability Limitation Sunflare accepts no liability for damages of any kind as a result of the use of the information contained in this instruction Sunflare is not in control of instal...

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