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•  Do not remove or modify any leads or 

connectors provided with your module. 

Doing so could result in electrical shock, 

arcing, and fires as well as void the module’s 

warranty. 

•  Use only MC4 connectors from Multi-

Contact when connecting to these modules. 

•  When cutting the wire tray, use all relevant 

personal protections equipment per OSHA 

guidelines. Cut the tray and cover prior to 

installation and away from modules and the 

roof surface to prevent accidental damage 

to those components.

5

Handling Safety

•  System designers and installers are 

responsible for proper support structure 

design. Sunflare is not responsible for 

supporting structures, including but not 

limited to the roof structure. 

•  Follow all local, regional, and national 

statutory regulations and obtain all required 

building permits. 

•  Only use equipment, connectors, wires, and 

support systems suitable for solar electric 

systems. 

•  Do not lift or carry the module by its junction 

box or electrical leads. 

•  Do not stand or step on the module until they 

are fully installed. 

•  Do not stand or walk on modules unless they 

are clean. Dirt and debris underfoot could 

cause damage to the surface of the module 

reducing its electrical performance. 

•  Do not drop the module or allow objects to 

fall on the module. 

•  Do not place heavy or sharp objects on the 

module. 

•  Use only original packaging when 

transporting or moving the modules. 

•  Do not disassemble the modules or 

remove any nameplates, serial numbers, or 

components from the modules. 

•  Do not apply paint or adhesive to the 

module. 

•  Do not modify the module in any way. 

Unique Identifier

A record of the modules serial numbers should 

be made before installation and this should be 

included in the system documentation to be saved.

The module’s serial number is located on the back 

of the module near the name plate and on the 

front side of the module on the top right next to 

the j-box. The serial number contains the factory 

identifier, date code, and a unique identifying 

number as shown in the example below:

•  Warning! 

Do not scratch, hit or damage 

the topsheet or the backsheet in any way. 

Damage to these components could create an 

electric shock hazard. 

•  A panel with a damaged or torn topsheet or 

backsheet cannot be repaired and must not 

be used. 

•  Work only under dry conditions, and use only 

dry tools. Do not handle panels when they are 

wet. 

•  Danger! 

Keep uninstalled panels in their box 

until it is time to install them. Make jumper 

connections to the J-boxes immediately upon 

installation to keep water and debris from 

penetrating the j-box connectors. If immediate 

connection isn’t possible, take measures to 

prevent water and dirt from entering the j-box 

connectors. Failure to protect the electrical 

connections could result in electrical arcs 

leading to fire and possibly shock hazards. 

•  Danger! 

All electrical contacts should be kept 

dry and clean. Failure to do so could lead to 

electrical arcs resulting in fire and possible 

shock hazards. 

•  Keep all connectors and wires away from the 

roof or any area which may collect water. 

•  Modules should not be subjected to 

concentrated loads or stresses during or 

after installation other than those from 

environmental factors such as wind and snow 

loads. 

•  Warning! 

Do not attempt to roll or fold the 

modules. Doing so could result in internal 

electrical damage leading to arc faults and 

fires.

Summary of Contents for FLEX60

Page 1: ...Installation Instructions for the FLEX60 Photovoltaic Modules...

Page 2: ...These instructions are intended as a guideline for professional solar system integrators only The Installation Instructions for the FLEX60 Photovoltaic Modules 2 FLEX60 modules are not intended for i...

Page 3: ...module s encapsulation system has been compromised Have qualified personnel ensure there is no leakage current and the system is in safe working order before walking on or working on the modules Dang...

Page 4: ...act as a sail in even low wind conditions knocking or pulling an installer off a roof In addition panels can become missiles if unsecured and blown away by the wind A flying module can injure roofers...

Page 5: ...que Identifier A record of the modules serial numbers should be made before installation and this should be included in the system documentation to be saved The module s serial number is located on th...

Page 6: ...m installing the modules Roof Membrane Prep The roof surface must be thoroughly cleaned prior to installation and primed if required to meet load requirements The surface needs to be free from dust an...

Page 7: ...e tape In most circumstances soap and water is sufficient If required IPA can be used to clean the module s top surface Follow the roofing manufacturer s instructions for cleaning the roofing surface...

Page 8: ...stay hidden under the wire tray top cover once it is installed Use only solar ties or other polymeric wire ties with application appropriate UV and environmental resistance Do not use commercially ava...

Page 9: ...ired length prior to installation Finally install the end caps to the top covers at both exposed ends of the row as shown in Figure 11 Use an outdoor rated PVC cement to join the end cap to the top co...

Page 10: ...conditions and installation practices it is recommended to fully inspect the system and all connections every 6 months Read these installation instructions thoroughly before inspecting or servicing a...

Page 11: ...ancial losses of any kind business interruptions or lost earnings whether they be direct or incidental as a result of the use of the information contained in these instructions and whether or not they...

Page 12: ...35 42 35 11 7 70 7 40 7 40 7 54 7 4 7 4 7 4 7 4 7 4 7 54 7 4 7 4 7 4 7 54 7 53 7 43 7 42 7 53 7 43 7 42 7 38 7 53 7 43 7 42 7 38 7 60 7 54 7 53 7 43 7 42 7 38 7 28 7 19 30 30 26 2 25 7 24 6 23 23 21...

Page 13: ...x 828 712 x 990 1228 x 512 1818 x 354 754 x 828 554 x 990 712 x 670 596 x 828 1186 x 354 670 x 554 870 x 354 512 x 596 712 x 354 554 x 354 396 x 354 754 x 512 1028 x 354 1070 x 512 1344 x 354 912 x 5...

Page 14: ...7 37 27 5 27 63 6 60 6 53 6 49 6 53 6 28 6 22 6 21 6 0 5 8 200 195 190 185 180 175 170 165 160 V2 0 Model list Frame module Model series FLEXYY XXXW M20 A where YY suffix indicates the number of solar...

Page 15: ...A 12 A 1000V MC4 Liability Limitation Sunflare accepts no liability for damages of any kind as a result of the use of the information contained in this instruction Sunflare is not in control of instal...

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