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66035SJ 2  9/6/18

This is the safety alert symbol. It is used to alert you 
to potential personal injury hazards. Obey all safety 
messages that follow this symbol to avoid possible 
injury or death.

 

           

  

     

IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING

BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING PROCEDURES, 
SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.

It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of the 
device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or not  
legible, contact Sunex for replacements. If the operator is not fluent in English, the product and safety instructions shall be read to and  
discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator  
comprehends its contents.

THE NATURE OF HAZARDOUS SITUATIONS

The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means, but only by the 
exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the use and operation  
of the equipment who are careful, competent, trained, and qualified in the safe operation of the equipment and its proper use. Examples of 
hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-centered loads, use on  
other than hard level surfaces, and using equipment for a purpose for which it was not designed.

METHODS TO AVOID HAZARDOUS SITUATIONS

 

•  Read, study, understand and follow all instructions before operating this device.

 

•  Inspect the jack before each use. Do not use jack if damaged, altered, modified, in poor condition, leaking hydraulic fluid, or 

 

  unstable due to loose or missing components. Make corrections before using.

 

•  Lift only on areas of the vehicle as specified by the vehicle manufacturer.

 

•  Wear eye protection that meets ANSI Z87.1 and OSHA standards (users and bystanders).

 

•  Do not use jack beyond its rated capacity. Do not shock Load.

 • 

This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining  

 

 

  the load before working on the vehicle.

 

•  Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.

 

•  Center load on saddle. Be sure setup is stable before working on vehicle.

 

•  Do not move or dolly the vehicle while on the jack.

 

•  Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the load.

 

•  Do not use any adapters that replace the stock lifting saddle unless approved or supplied by the jack manufacturer.

 

•  Do not use (or modify) this product for any other purpose than that for which it was designed without consulting the 

 

  manufacturer's authorized representative.

 

•  Always lower the jack slowly and carefully.

 

•  Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.

CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS

Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.

WARNING: Indicates a hazardous situation 
which, if not avoided, could result in death 
or serious injury.

WARNING

WARNING

WARNING

WARNING

WARNING INFORMATION

WARNING: 

This product can expose you to chemicals including nickel, which is known to the State of California to 

cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Summary of Contents for 66035SJ

Page 1: ...ions 4 Operating Instructions Preventative Maintenance Inspection and Proper Storage 5 Hydraulic Jack Maintenance Guide and Regular Maintenance 6 Troubleshooting Owner User Responsibility and Warranty Information 7 Exploded View Drawing and Replacement Parts OWNER S MANUAL 66035SJ CAPACITY 3 5 TON STEEL SERVICE JACK Complies with ASME PASE 2014 Safety Standard Copyright 2018 Sunex Tools COMPLIES W...

Page 2: ...dified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystanders Do not use jack beyond its rated capacity Do not shock Load This is a lifting device only Immediately after lifting s...

Page 3: ...ottom of the handle Secure the handle in the handle socket by tightening the handle bolt 3 Sometimes air gets trapped in the hydraulic system during shipping and handling If the pump feels spongy or there is not a full incremental pump stroke or the jack will not raise to maximum height follow these instructions in order to purge air from the system a With the lift arm in its completely retracted ...

Page 4: ...abrasive dust or any other harmful elements The jack must be cleaned of water snow sand grit oil grease or other foreign matter before using 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general purpose grease must be applied to all zerk grease fittings caster wheels front axle elevator arm handle base pivot bolts release mechanism and all other bearin...

Page 5: ...ase fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware 3 4 4 4 1 2 2 O...

Page 6: ...nship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to ...

Page 7: ...oke 1 20 RS3507 Handle Bumper 1 21 RS35025 Lower Handle 1 REF PART DESCRIPTION QTY 22 RS35024 Upper Handle 1 23 RS35THB Handle Button 1 24 RS35T18 Universal Joint Assembly 1 25 RS3508 Power Unit Assembly 1 26 Roller Pin 1 27 RS35T19 Lift Arm Return Spring 2 28 RS3509 Linkage Block 1 29 Retainer Ring 25 2 30 RS35010 Cover Plate Assembly Incl 31 1 31 Cover Plate 8 Incl with 30 1 32 Lift Arm Axle 1 3...

Page 8: ...illa 4 72 Peso neto 104 7 Libras Peso de embarque 109 Libras CONTENIDO Página 8 Especificaciones 9 Informatión de advertencia 10 Instrucciones de ensamble 11 Instrucciones de uso mantenimiento preventivo inspeccione y almacenamiento adecuado 12 Guía de mantenimiento del gato hidráulico y mantenimiento regular 13 Diagnóstico de averías responsabilidad del propietario usuario y información de garant...

Page 9: ...nta inestabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Utilice el dispositivo de elevación únicamente en las áreas del vehículo especificadas por su fabricante Use protección para los ojos que cumpla con las normas ANSI Z87 1 y OSHA usuarios y espectadores No use el gato para elevar pesos superiores a su capacidad No ...

Page 10: ...njada o si no haya un recorrido incremental completo de la bomba o si el gato no se elevará hasta su máxima altura siga estas instrucciones con el fin de purgar el aire del sistema a Con el brazo de levantamiento en su posición de retracción completa y la manivela de la bomba girado completamente en el sentido de las agujas del reloj hasta que se pare gire la manivela de la bomba en el contrasenti...

Page 11: ...es Previo al uso este gato deberá estar limpio de agua nieve arena gravilla aceite grasa o cualquier otro material ajeno 2 El gato se debe lubricar en forma periódica a fin de prevenir el desgaste prematuro de sus partes Se debe aplicar grasa de uso general en todas las articulaciones las ruedas pivotantes y del eje delantero el brazo elevador los pernos pivotantes de la base de la palanca el sist...

Page 12: ... del brazo de levantamiento Use una grasa multi uso tipo NLGI solamente 2 Lubrique todas las vinculaciones y puntos de pivote Use grasa blanca de litio para atomización solamente 3 Quite el mango lubrique el recipiente del mango y la punta del mango Use grasa blanca de litio para atomización solamente 4 Lubrique ambas rodajas posteriores cojinetes y ambas ruedas delanteras Use grasa blanca de liti...

Page 13: ...os a ese producto específico Esteproducto tiene una garantía de UN AÑO Durante este periodo de garantía Sunex Tools reparará o repondrá a nuestra opción cualquier parte o unidad la cual demuestra ser defectuosa en cuanto a material o mano de obra Otra importante información de la garantía Esta garantía no cubre daños a equipo o herramientas debido a modificaciones abuso mal uso o daños y no cubre ...

Page 14: ...antie 7 Dessin de vue éclatée et pièces de rechange Capacité 3 5 Tonne Hauteur minimum 3 85 po Hauteur maximum 21 2 po Longueur totale 28 26 po Largeur totale 14 72 po Longueur de la poignée 50 po Diamètre de sell 4 72 po Poids net 104 7 livres Poids 109 livres SPÉCIFICATIONS MANUEL DU PROPRIÉTAIRE 66035SJ CAPACITÉ 3 5 TONNE CRIC DE SERVICE EN ACIER Copyright 2018 Sunex Tools Conforme à la Norme d...

Page 15: ...dommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Placer le cric uniquement aux points spécifiés par le constructeur du véhicule Portez une protection oculaire qui répond aux normes ANSI Z87 1 et de l OSHA utilisateur et personnes à p...

Page 16: ...que au cours du processus de port et manutention Si la pompe semble spongieuse ou il n y a pas de mouvement de pompage incrémental complet ou le cric le lève pas à une hauteur maximale suivre les instructions suivantes afin de purger l air du système a Avec le bras de relevage dans sa position complètement rétractée et le levier tourné dans le sens des aiguilles d une montre jusqu à ce qu il arrêt...

Page 17: ...éral doit être appliquée sur tous les embouts graisseurs les roulettes l essieu avant le bras de levage l axe d articulation du support du manche le mécanisme de dégagement et toutes les surfaces portantes Les pièces usées résultant d une lubrification insatisfaisante ou d aucune lubrification ne sont pas admissibles à la garantie Pour des instructions de lubrification consultez la page 18 3 Il n ...

Page 18: ...age Utilisez seulement un type de graisse à usage multiple NLGI 2 Lubrifiez toutes les tringleries et points de pivot Utilisez de la graisse blanche de lithium en jet seulement 3 Enlevez la poignée lubrifiez le réceptacle de la poignée et son extrémité Utilisez de la graisse blanche de lithium en jet seulement 4 Lubrifiez les deux roulettes arrière les roulements à billes et les deux roues avant U...

Page 19: ...er l air du système hydraulique comme mentionné ci dessus 3 L unité ne lèvera pas à hauteur complète Purger l air du système hydraulique comme mentionné ci dessus 4 La poignée a tendance à se soulever lorsque l unité est sous la charge nominale Pompez la poignée rapidement plusieurs fois de pousser l huile après des robinets à tournant sphérique dans l unité de puissance 5 L unité ne fonctionne to...

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