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6602ASJ/6603ASJ 

Rev. 1/14/20

This is the safety alert symbol. It is used to alert you to 
potential personal injury hazards. Obey all safety messages 
that follow this symbol to avoid possible injury or death.

 

           

  

     IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING

BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING PROCEDURES, 
SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.

It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of the 
device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or not  
legible, contact Sunex for replacements. If the operator is not fluent in English, the product and safety instructions shall be read to and  
discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator  
comprehends its contents.

THE NATURE OF HAZARDOUS SITUATIONS

The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means, but only by the 
exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the use and operation  
of the equipment who are careful, competent, trained, and qualified in the safe operation of the equipment and its proper use. Examples of 
hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-centered loads, use on  
other than hard level surfaces, and using equipment for a purpose for which it was not designed.

METHODS TO AVOID HAZARDOUS SITUATIONS

 

•  Read, study, understand and follow all instructions before operating this device.

 

•  Inspect the jack before each use. Do not use jack if damaged, altered, modified, in poor condition, leaking hydraulic fluid, or 

 

  unstable due to loose or missing components. Make corrections before using.

 

•  Lift only on areas of the vehicle as specified by the vehicle manufacturer.

 

•  Wear eye protection that meets ANSI Z87.1 and OSHA standards (users and bystanders).

 

•  Do not use jack beyond its rated capacity. Do not shock Load.

 • 

This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining  

 

 

  the load before working on the vehicle.

 

•  Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.

 

•  Center load on saddle. Be sure setup is stable before working on vehicle.

 

•  Do not move or dolly the vehicle while on the jack.

 

•  Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the load.

 

•  Do not use any adapters that replace the stock lifting saddle unless approved or supplied by the jack manufacturer.

 

•  Do not use (or modify) this product for any other purpose than that for which it was designed without consulting the 

 

  manufacturer's authorized representative.

 

•  Always lower the jack slowly and carefully.

 

•  Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.

CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS

Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.

WARNING: Indicates a hazardous situation 
which, if not avoided, could result in death 
or serious injury.

WARNING INFORMATION

WARNING: 

This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer and birth 

defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Summary of Contents for 6602ASJ

Page 1: ... 5 Shipping Weight 58 4 Lbs SPECIFICATIONS CONTENTS Page 1 Specifications 2 Warning Information 3 Setup and Operating Instructions 4 Preventive Maintenance Inspection Proper Storage Troubleshooting and Owner User Responsibility 5 Warranty Information 6 Hydraulic Maintenance Guide and Regular Maintenance 7 Exploded View Drawing and Replacement Parts for 6602ASJ 8 Exploded View Drawing and Replaceme...

Page 2: ... if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystanders Do not use jack beyond its rated capacity Do not shock Load This is a lifting device only Immed...

Page 3: ...er Correct the fluid level if it is not at the proper height CAUTION In order to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in the jack Use hydraulic jack oil a light turbine oil Chevron Hydraulic Oil AW ISO 32 or Unocal Unax AW 150 3 Close the release valve by turning the handle 26 clockwise until it stops Pump the jack against a load of at le...

Page 4: ...lly MUST BE REMOVED FROM SERVICE until necessary repairs are made by a manufacturer s authorized repair facility It is recommended that an annual inspection of the jack be made by a manufacturer s authorized repair facility and that any defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is available from the manufacturer ...

Page 5: ...eration abuse misuse damage and does not cover any repairs or replacement made by anyone other than Sunex Tools or its authorized warranty service centers The foregoing obligation is Sunex Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages NOTE Some states do not allow the exclusion or limitation of inci...

Page 6: ...t shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware 3 4 4 1 2 2 3 2 4 2 2 2 2 HYDRAULIC MAINTENANCE...

Page 7: ...Bolt 4 24 Bolt M8x25 2 25 Spring Washer 8 2 REF PART DESCRIPTION QTY 26 RS660201 Rear Caster Assembly 2 27 Washer 10 2 28 Yoke Bolt 2 29 Retaining Ring 19 2 30 Spring 2 31 Handle Button 1 32 RS660259 Upper Handle 1 33 RS660249 Lower Handle 1 34 RS660260 Handle Bumper 1 35 RS660250 Handle Set Screw 1 36 RS660253 Handle Yoke Assembly incl 37 38 39 1 37 Pump Roller incl with 36 1 38 Retaining Ring in...

Page 8: ...y Handle incl hardware 2 16 Frame 2 17 Rear Caster Bracket 2 18 RS6603ASJ01 Rear Caster 2 19 Roller Pin 1 20 Roller 1 REF PART DESCRIPTION QTY 21 RS6603ASJ54 Handle Yoke Set Screw 1 22 RS6603ASJ55 Handle Yoke Assembly 1 23 Rod 1 24 RS6603ASJ60 Lower Handle 1 25 Lock 1 26 RS6603ASJ62 Upper Handle 1 27 RS6603ASJ61 Handle Bumper 1 28 U Joint 1 29 RS6603ASJ50 Power Unit Assembly 1 30 Spring 2 31 Bolt ...

Page 9: ...ibras ESPECIFICACIONES CONTENIDO Página 9 Especificaciones 10 Información de advertencia 11 Instrucciones de ensamble y uso 12 Mantenimiento preventivo inspeccione y almacenamiento adecuado 13 Diagnóstico de averías responsabilidad del propietario usuario y información de garantía 14 Guía de mantenimiento del gato hydáulico y mantenimiento regular 7 Dibujo de vista ampliada y partes de repuesto pa...

Page 10: ...ndiciones como tampoco si presenta inestabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Utilice el dispositivo de elevación únicamente en las áreas del vehículo especificadas por su fabricante Use protección para los ojos que cumpla con las normas ANSI Z87 1 y OSHA usuarios y espectadores No use el gato para elevar peso...

Page 11: ...o de la unidad de potencia hidráulica 29 2 Vea adentro del agujero del tapón de rellenado de aceite Se debe alcanzar a ver la parte superior del cilindro de la unidad de potencia El nivel de aceite hidráulico no deberá estar más arriba que la parte superior del cilindro Corrija el nivel de líquido si este no está a la altura adecuada PRECAUCIÓN Con el fin de prevenir daños al sello y fallas del ga...

Page 12: ...do de frenos hidráulicos ni aceite de transmisión en el gato Use aceite hidráulico AW ISO 32 de Chevron o su equivalente Unocal Unax AW 150 4 El propietario del gato es responsable de mantener sus etiquetas en buen estado de conservación Use una solución jabonosa suave para lavar el exterior del gato sin aplicarla a ninguna de las partes del sistema hidráulico 5 Verifique el gato antes de usarlo N...

Page 13: ...ese por favor al 855 600 SWAP o visite www sunextools com sunexpress por más detalles SUNEX INTERNATIONAL INC LE GARANTIZA A SUS CLIENTES QUE LAS HERRAMIENTAS Y PRODUCTOS CON LA MARCA DE LA EMPRESA SUNEX TOOLS NO CONTIENEN DEFECTOS EN SU MANO DE OBRA NI MATERIAS PRIMAS Sunex International Inc reparará o sustituirá sus productos con la marca Sunex Tools que reflejen fallas en el funcionamiento sati...

Page 14: ...asa multi uso tipo NLGI solamente 2 Lubrique todas las vinculaciones y puntos de pivote Use grasa blanca de litio para atomización solamente 3 Quite el mango lubrique el recipiente del mango y la punta del mango Use grasa blanca de litio para atomización solamente 4 Lubrique ambas rodajas posteriores cojinetes y ambas ruedas delanteras Use grasa blanca de litio para atomización solamente 5 Apriete...

Page 15: ...tre de selle 4 5 po Poids d expédition 58 4 Livres SPÉCIFICATIONS CONTENU Page 15 Spécifications 16 Information d avertissement 17 Installation et mode d emploi 18 Entretien préventif vérification et entreposage adéquat 19 Dépannage responsabilité du propriétaire utilisateur et garantie 20 Guide d entretien de cric hydraulique et entretien régulier 7 Dessin de vue éclatée et pièces de rechange pou...

Page 16: ...e pas utiliser le cric s il est endommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Placer le cric uniquement aux points spécifiés par le constructeur du véhicule Portez une protection oculaire qui répond aux normes ANSI Z87 1 et de l...

Page 17: ... 2 Regardez à l intérieur du trou du bouchon de remplissage d huile Vous devriez être capable de voir le dessus du cylindre de compression du vérin Le niveau de liquide hydraulique ne devrait pas dépasser le dessus du cylindre Corrigez le niveau du liquide s il n est pas à la hauteur recommandée ATTENTION afin d éviter un endommagement du joint d étanchéité ou une défaillance du cric n utilisez ja...

Page 18: ...es surfaces externes du cric à l aide d un savon doux tout en évitant les pièces hydrauliques mobiles 5 Une inspection visuelle du cric devrait être effectuée avant chaque utilisation Ne pas utiliser le cric si des pièces présentent des signes de dommages tels que des fissures des fuites ou des pièces endommagées déformées ou manquantes Ne pas utiliser le cric si des pièces sont manquantes lâches ...

Page 19: ...an directement avec les Outils Sunex S il vous plaît appeler au 855 600 SWAP ou visiter le www sunextools com sunexpress pour plus de détails SUNEX INTERNATIONAL INC GARANTIT À SES CLIENTS QUE LES OUTILS DE MARQUE SUNEX TOOLS SONT EXEMPTS DE DÉFAUTS DE MAIN D ŒUVRE ET DE MATÉRIAU Sunex International Inc réparera ou remplacera ses outils de marque Sunex Tools qui ne donnent pas un service satisfais...

Page 20: ...graisse à usage multiple NLGI 2 Lubrifiez toutes les tringleries et points de pivot Utilisez de la graisse blanche de lithium en jet seulement 3 Enlevez la poignée lubrifiez le réceptacle de la poignée et son extrémité Utilisez de la graisse blanche de lithium en jet seulement 4 Lubrifiez les deux roulettes arrière les roulements à billes et les deux roues avant Utilisez de la graisse blanche de l...

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