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To reduce the risk of injury, anyone using, repairing, maintaining, or 

changing accessories on this tool must read and understand these 

instructions before performing any of these tasks.

WARNING

Always inspect, operate, and maintain this tool in  

accordance with American National Standards Institute 

Safety Code of Portable Air Tools (ANSI B186.1) and any 

other applicable safety codes and regulations.
These tools are rated at 90 psi / 6.2 bar max air  

pressure for safety, top performance, and maximum 

durability of parts; do not exceed this pressure while  

the tool is running.
Always shut off air supply, drain hose of air pressure  

and disconnect tool from air supply when not in use, 

before changing accessories, or when making repairs.
Never direct air at yourself or anyone else.
Always wear impact-resistant eye and face protection 

when operating or performing maintenance on this tool.
High sound levels can cause permanent hearing loss.  

Always use hearing protection when using this tool as 

recommended by your employer or OSHA regulation.
Do not wear jewelry or loose fitting clothes.
Do not use quick disconnect couplings at tool. See 

operating instructions for proper set up.
Whipping hoses can cause serious injury. Always 

carefully check for damaged or loose hoses and fittings 

before operating this tool.
Avoid direct contact with accessories during and after 

use. Gloves should be worn to reduce the risk of cuts 

or burns.
Never run the tool off of the work. The tool may run  

too fast and cause the accessory to be thrown off of 

the tool.
Slipping, tripping, and/or falling while operating air tools 

can be a major cause of serious injury or death. Be 

aware of your surroundings and any excess hose left on 

the walking or working surface.
Pneumatic tools can cause vibration in use. Vibration, 

repetitive motions or uncomfortable positions over 

extended periods of time may be harmful to your hands 

and arms. Discontinue use of tool if discomfort, tingling 

feeling or pain occurs. Consult a physician before 

resuming use if any of these symptoms occur.
Do not stretch or overreach while using this tool.
Never mount a grinding wheel, cut off wheel, or router 

cutter on a Die Grinder or Tire Buffer. A grinding wheel or 

other accessory that burst can cause very serious injury 

or death and should only be used on a tool with factory 

installed guards.
Grinding accessory’s rated speed must be equal to or 

greater than the speed of the Die Grinder.
Use only tire buffing accessories and mounted wheels 

with adequate speed rating and correct shaft diameter.

Do not use wire brushes, drill bits, or any other  

accessory other than mounted wheels, burrs and  

tire buffing accessories.
If tool appears to malfunction, remove from service  

immediately and arrange for repair.
Never use tool if there is any chance of coming into 

contact with line electricity.
Use only Sunex certified spare parts for any repair made 

to tool. Repairs should only be performed by properly 

trained persons.
Do not lock, tape or wire the tool valve in the "on/off" 

position.
Do not allow the exhaust air to come in contact with hot 

surfaces or flames.
Avoid inhaling dust or handling debris from the work 

process, which can be harmful to your health. Use dust 

extraction and wear respiratory protective equipment 

when working with materials which produce airborne 

particles.
Some dust created by power sanding, sawing, grinding, 

drilling and other construction activities contains  

chemicals known to the State of California to cause 

cancer and birth defects or other reproductive harm.  

Some examples of these chemicals are:

  -  Lead from lead based paints

  -  Crystalline silica bricks and cement and other  

    masonry products

  -  Arsenic and chromium from chemically-treated  

    lumber

Your risk from these exposures varies, depending on 

how often you do this type of work. To reduce your 

exposure to these chemicals: work in a well ventilated 

area, and work with approved safety equipment, such  

as those dust masks that are specially designed to filter 

out microscopic particles.

Additional Safety Warnings

Do not modify this tool or its accessories.
Daily measure the air tool speed with tachometer to 

make sure it is not greater than the RPM stated on the 

grinding accessory.
This tool is not recommended for use in explosive 

atmospheres or underwater use.
Operators and maintenance personnel must be  

physically able to handle the bulk, weight, and power  

of this tool.
This tool is for professional use only.

SAFETY INSTRUCTIONS - DO NOT DISCARD - GIVE TO USER

SX5203: 

Parts Breakdown & Operating Manual 

2  

10/08/10

SX5203_Manual_100810.indd   2

10/8/10   9:19:01 PM

Summary of Contents for SX5203

Page 1: ...ección de ojos al momento de operar o realizar mantenimiento a esta herramienta Siempre lleve puesto protección del oído al momento de operar esta herramienta Sauvegarder ces instructions Veuillez lire le présent manuel avant d utiliser l outil Toujours porter le dispositif de protection antibruit lorsque vous utilisez cet équipement WARNING ADVERTENCIA AVERTISSEMENT Product Safety Information Inf...

Page 2: ... grinding wheel or other accessory that burst can cause very serious injury or death and should only be used on a tool with factory installed guards Grinding accessory s rated speed must be equal to or greater than the speed of the Die Grinder Use only tire buffing accessories and mounted wheels with adequate speed rating and correct shaft diameter Do not use wire brushes drill bits or any other a...

Page 3: ...est SC 29690 declare under our sole responsibility that the product to which this declaration relates is in conformity with the requirements of the Council Directive of June 1998 on the approximation of the laws of the Member States relating to machinery EN792 98 37 EC Harmonized Standards Applied EN 792 6 National Standards Applied ISO 8662 7 ISO 15744 2002 Machine Name SX5203 Angle Die Grinder S...

Page 4: ...PTION QTY 22 RS520122 Cone Muffler 1 23 RS2GR23 Bearing Spacer 1 24 RS520124 Front Plate 1 25 RS30524 Bearing 608ZZ 3 26 RS520326 Bevel Gear 25T 1 27 RS288328 Nut 1 28 RS520328 Clamp Nut 1 29 RS520329 Angle Housing incl 30 1 30 RS288331 Oil Cup 1 31 RS520331 Bevel Gear 18T 1 32 RS520332 Shaft 1 32A RS520332A Snap Ring 1 33 RS520333 Clamp Nut 1 34 RS520129 Collet 1 4 1 35 RS20636 Collet Nut 1 36 RS...

Page 5: ...all we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Return the tool to your nearest authorized Sunex HD warranty service center transportation prepaid Be certain to include your name address and proof of purchase date along with a descr...

Page 6: ...uerte y debe usarse solo sobre una herramienta con protectores instalados de la fábrica La velocidad clasificada del accesorio de esmerilado debe estar igual o mayor a la velocidad del disco abrasivo Use solo aquellos accesorios de pulido de llantas y ruedas montadas e una clasificación de velocidad adecuada y del diámetro de eje correcto No use cepillos de alambre brocas ni ningún otro accesorio ...

Page 7: ...amienta de aire seco limpio La operación de esta herramienta a altas presiones reducirá la vida útil de la herramienta en forma significativa y podría ocasionar lesiones La rosca de la entrada de aire en esta herramienta es de NPT 1 4 estándar La presión de la línea debe aumentarse por cualquier manguera de una longitud anormalmente larga mayor a 25 pies El diámetro mínimo de manguera debe ser de ...

Page 8: ...lquier garantía implicada y no seremos responsables por ningún daño incidental ni consecuencial bajo ninguna circunstancia Nota Algunos estados ni permiten la exclusión ni limitación de los daños incidentales ni consecuenciales por lo que la limitación o exclusión anterior puede no aplicar a usted Devuelva su herramienta al centro de servicio garantizado autorizado Sunex HD más cercano con el flet...

Page 9: ...e broyage doit être égale ou supérieure à celle de la Meule à rectifier les matrices Utiliser uniquement les accessoires du meuleur de pneus et les roues montées avec l indice de vitesse appropriée et le diamètre de l arbre adéquat Ne pas utiliser les brosses métalliques les trépans ou tout autre accessoire différent des roues montées des molettes et des accessoires du meuleur de pneus Si l outil ...

Page 10: ...esurée en fonction de l outil et dans un milieu atmosphérique limpide et sec L utilisation de cet outil à des pressions plus élevées réduira considérablement sa durée de vie et pourrait causer des blessures graves Le filetage d entrée d air de cet outil est un filetage standard de 1 4 NPT La pression de fluide doit être augmentée pour l utilisation de tout tuyau d air à longueur exceptionnelle plu...

Page 11: ...u dans toute garantie tacite Sunex ne sera donc en aucun cas responsable d un quelconque dommage consécutif ou indirect Remarque Certains Etats ne permettent pas l exclusion ou la restriction des dommages consécutifs ou indirects ainsi il est possible que la restriction ou l exclusion ci dessus ne s applique pas à votre cas Renvoyez l outil au centre de service de garantie Sunex HD agréé le plus p...

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