Sumitomo Bevel BUDDYBOX Maintenance Manual Download Page 48

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Power Transmission & Controls Group

Headquarter ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025, Japan

Specifications, dimensions, and other items are subject to change without prior notice.

No.CM2020E-2.1

EA04 Printed 2015.09

Worldwide Locations

U.S.A
Sumitomo Machinery Corporation of America
(SMA)

4200 Holland Blvd. Chesapeake, VA 23323, U.S.A.
TEL (1)757-485-3355

FAX (1)757-485-7490

Canada
SM Cyclo of Canada, Ltd. (SMC)

1453 Cornwall Road, Oakville, Canada ON L6J 7T5
TEL (1)905-469-1050

FAX (1)905-469-1055

Mexico
SM Cyclo de Mexico, S.A. de C.V. (SMME)

Av. Desarrollo 541, Col. Finsa, Guadalupe,
Nuevo León, México, CP67132
TEL (52)81-8144-5130 FAX (52)81-8144-5130

Brazil
Sumitomo Industrias Pesadas do Brasil Ltda.
(SHIB)

Rodovia do Acucar (SP-075) Km 26
Itu, Sao Paulo, Brasil
TEL (55)11-4886-1000 FAX (55)11-4886-1000

Chile
SM-Cyclo de Chile Ltda. (SMCH)

San Pablo 3507, Quinta Normal, Santiago, Chile
TEL (56)2-892-7000

FAX (56)2-892-7001

Argentina
SM-Cyclo de Argentina S.A. (SMAR)

Ing. Delpini, 2236 Area de Promocion el Triangulo,
Partido Malvinas Argentinas Grand Bourg,
Buenos Aires, Argentina B1615KGB
TEL (54)3327-45-4095 FAX (54)3327-45-4099

Guatemala
SM Cyclo de Guatemala Ensambladora, Ltda.
(SMGT)

Parque Industrial Unisur, 0 Calle B 19-50 Zona 3,
Bodega D-1 Delta Bárcenas en Villa Nueva, Guatemala
TEL (502)6648-0500

FAX (502)6631-9171

Colombia
SM Cyclo Colombia, S.A.S. (SMCO)

Carrera 11, No.93A-53, Ofﬁce 203, Bogotá, Colombia
TEL (57)1-3000673

Germany
Sumitomo (SHI) Cyclo Drive Germany GmbH
(SCG)

Cyclostraße 92, 85229 Markt Indersdorf, Germany
TEL (49)8136-66-0

FAX (49)8136-5771

Austria
Sumitomo (SHI) Cyclo Drive Germany GmbH
(SCG)
SCG Branch Austria Office

Gruentalerstraße 30A, 4020 Linz, Austria
TEL (43)732-330958

FAX (43)732-331978

Belgium
Sumitomo (SHI) Cyclo Drive Germany GmbH
(SCG)
SCG Branch Benelux Office

Heikneuterlaan 23, 3010 Kessel-Lo, Leuven, Belgium
TEL (32)16-60-83-11

FAX (32)16-60-16-39

France
SM-Cyclo France SAS (SMFR)

8 Avenue Christian Doppler, 77700 Serris, France
TEL (33)164171717

FAX (33)164171718

Italy
SM-Cyclo Italy Srl (SMIT)

Via dell' Artigianato 23, 20010 Cornaredo (MI), Italy
TEL (39)293-481101

FAX (39)293-481103

Spain
SM-Cyclo Iberia, S.L.U. (SMIB)

C/Landabarri No. 3, 6° B, 48940 Leioa, Vizcaya, Spain
TEL (34)9448-05389

FAX (34)9448-01550

Sweden
SM-Cyclo Scandinavia AB (SMSC)

Industrigatan 21B, 234 35 Lomma, Sweden
TEL (46)40220030

United Kingdom
SM-Cyclo UK Ltd. (SMUK)

Unit 29, Bergen Way, Sutton Fields Industrial Estate,
Kingston upon Hull, HU7 0YQ, East Yorkshire,
United Kingdom
TEL (44)1482-790340 FAX (44)1482-790321

Turkey
SM Cyclo Turkey Güç Aktarım Sis. Tic. Ltd. Sti.
(SMTR)

Büyükdere Çayırbaşı Cd. Dede Yusuf Sk. No: 11,
34453 Sarıyer Istanbul, Turkey
TEL (90)216-384-4482 FAX (90)216-384-4482

China
Sumitomo (SHI) Cyclo Drive China, Ltd. (SCT)

11F, SMEG Plaza, No. 1386 Hongqiao Road,
Changning District, Shanghai, China (P.C. 200336)
TEL (86)21-3462-7877 FAX (86)21-3462-7922

Hong Kong
SM-Cyclo of Hong Kong Co., Ltd. (SMHK)

Rm 1301, CEO Tower, 77 Wing Hong Street,
Cheung Sha Wan, Kowloon, Hong Kong
TEL (852)2460-1881

FAX (852)2460-1882

Korea
Sumitomo (SHI) Cyclo Drive Korea, Ltd. (SCK)

Royal Bldg. 9F Rm. 913, 5 Danju-Dong, Chongro-Ku,
Seoul, Korea 110-721
TEL (82)2-730-0151

FAX (82)2-730-0156

Taiwan
Tatung SM-Cyclo Co., Ltd. (TSC)

22 Chungshan N. Road 3rd., Sec. Taipei, Taiwan 104,
R.O.C.
TEL (886)2-2595-7275 FAX (886)2-2595-5594

Singapore
Sumitomo (SHI) Cyclo Drive Asia Pacific Pte.
Ltd. (SCA)

15 Kwong Min Road, Singapore 628718
TEL (65)6591-7800

FAX (65)6863-4238

Philippines
Sumitomo (SHI) Cyclo Drive Asia Pacific Pte.
Ltd. (SCA)
Philippines Branch Office

B2B Granville Industrial Complex, Carmona,
Cavite 4116, Philippines
TEL (63)2-584-4921

FAX (63)2-584-4922

TEL (63)46-430-3591
TEL (63)46-438-20579 - 81

Vietnam
SM-Cyclo (Vietnam) Co., Ltd. (SMVN)

Factory 2B, Lot K1-2-5, Road No. 2-3-5A,
Le Minh Xuan Industrial Park, Binh Chanh Dist.,
HCMC, Vietnam
TEL (84)8-3766-3709

FAX (84)8-3766-3710

Malaysia
SM-Cyclo (Malaysia) Sdn. Bhd. (SMMA)

No.7C, Jalan Anggerik Mokara 31/56, Kota Kemuning,
Seksyen 31, 40460 Shah Alam, Selangor Darul Ehsan,
Malaysia
TEL (60)3-5121-0455

FAX (60)3-5121-0578

Indonesia
PT. SM-Cyclo Indonesia (SMID)

Jalan Sungkai Blok F 25 No. 09 K, Delta Silicon 5,
Lippo Cikarang, Bekasi 17530, Indonesia
TEL (62)21-2961-2100 FAX (62)21-2961-2211

Thailand
SM-Cyclo (Thailand) Co., Ltd. (SMTH)

1 Empire Tower, Unit 2103-4, 21st Floor, South Sathorn
Road, Yannawa, Sathorn, Bangkok 10120, Thailand
TEL (66)2670-0998

FAX (66)2670-0999

Australia
Sumitomo (SHI) Hansen Australia Pty. Ltd.
(SHAU)

181 Power St, Glendenning, NSW 2761, Australia
TEL (61)2-9208-3000

FAX (61)2-9208-3050

India
Sumi-Cyclo Drive India Private Limited
(SMIN)

Survey No. 130, Hissa No. 02, Jeevan Nagar,
Off Mumbai-Bangalore Bypass, Tathawade,
Pune - 411033, India
TEL (91)20-6674-2900 FAX (91)20-6674-2901

Japan
Sumitomo Heavy Industries, Ltd. (SHI)

ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku,
Tokyo 141-6025, Japan
TEL (81)3-6737-2511

FAX (81)3-6866-5160

Summary of Contents for Bevel BUDDYBOX

Page 1: ...ake sure to read the maintenance manual carefully before use A copy of this maintenance manual should be given to the actual user Actual user should always keep this manual at hand BUDDYBOX Right angl...

Page 2: ......

Page 3: ...it when using for passenger transportation Otherwise accident may occur resulting in injury or death and equipment damage by overdrive and drop Use a secondary safety device on the unit when using for...

Page 4: ...cation Read the necessary pages Symbols identify distinctions between gearmotors and reducers even on COMMON pages Refer to the brake maintenance manual Cat No MM0202E for the handling of gearmotors w...

Page 5: ...ameplate of Gearmotor Reducer Fig 2 Nameplate of Reducer 1 2 Inspection of Lubrication Method Make sure of the lubrication method by referring to section 8 2 Lubrication Method on page 24 Oil lubricat...

Page 6: ...mbol 01 02 kW HP 0 1 1 8 0 2 1 4 03 0 25 1 3 05 0 4 1 2 08 0 55 3 4 1 0 75 1 1H 1 1 1 5 2 1 5 2 3 2 2 3 4 3 0 4 5 3 7 5 8 5 5 7 5 10 7 5 10 15 11 15 20 15 15 25 18 5 25 30 22 30 40 30 40 50 37 50 60 4...

Page 7: ...Rotation direction of the output shaft is opposite from the above Note LHYM Y4 LHYM Y1 Down Up Down Up CW A A CW A A LVYM Y6 LHYM Y3 Down Up Down Up Down Up Down Up Down Up Down Up Down Up Down Up CW...

Page 8: ...Up Down Up Down Up Down Up Down Up Down Up A Rotation direction of output shaft Oil filler plug Oil level Oli gauge Oil drain plug 1 indicates frame size 2 indicates the direction of motor lead wire...

Page 9: ...type Rotor V Blank Inverter driven AF Motor Commercial power driven Driving power A Increased safety explosion proof Indoor Protection method B Increased safety explosion proof Outdoor C Explosion pro...

Page 10: ...e the deteriorated parts with new parts 2 Make sure that there is no abnormal noise vibration or temperature rise when starting Make sure that the brake functions normally when for types with brake Co...

Page 11: ...t damage for extremely oil sensitive applications such as food production machine Otherwise it may cause defective products by oil leakage when failure occurs or at the end of lifetime 4 1 Place of in...

Page 12: ...OMMON 5 Coupling with Other Machines CAUTION Make sure of the rotation direction of the application machine before coupling Difference in rotation direction may cause injury or damage to the equipment...

Page 13: ...and gears with pitch diameter at least three times of shaft diameter Make the load point of sprocket and gear closer than the shaft center to the gearmotor or reducer side Refer to Fig 6 3 When Using...

Page 14: ...8 can help smooth insertion when the fitting is especially tight e c b a d a Retaining ring b Spacer c Thrust bearing d Nut e Bolt Fig 8 Coupling jig Hollow shaft conforms to JIS H8 Make the fitting...

Page 15: ...or above 6 Bolts must be made to lock when a torque arm is used The method to lock is to use U nut or spring washer or to supply adhesive for locking screw etc Note As shock absorbing material rubber...

Page 16: ...ere is gap in the part of attachment it is afraid that the torque arm is damaged Check spring washers that are smashed If the spring washers are attached with tightening of nuts such that they are sma...

Page 17: ...hine side Fixing Example to Prevent Gearmotor Moving to the Machine side Overhead view of EHYM3 A6105 Set screw Stopper ring End plate Spacer Retaining ring Machine side Fig 14 Securing with stepped s...

Page 18: ...lly one by one while keeping the two plates in parallel evenly It is recommended that in this case each bolt be tightened by 30 degrees at each tightening step 6 After the shrink disk has been tighten...

Page 19: ...st enough so that the bolt touches the spot facing hole lightly about the force of hand tightening the bolt directly Fig 21 Bush Attachment to the Reducer Fig 22 Opening between Taper Grip Flange and...

Page 20: ...per Grip Removal 1 Loosen tightening bolt in the designated order slowly until they separate from the thrust collar of the spot facing hole 2 Pound the flange of the taper grip lightly with a wooden o...

Page 21: ...icks back into place Fig 24 Conduct wiring following the standards and regulations for electric facility and extension line Motor is not equipped with any protective device But it is mandatory to atta...

Page 22: ...V 5M or more Table 5 Insulation resistance Reference The following equations are shown in JEC 2100 R or Rated voltage V Rated output kW 1000 M R or Rated voltage V Speed r min 3 Rated output kW 2000 0...

Page 23: ...ion after start MCM ON MC ON MC OFF For slow speed 8P MCL ON MCH1 OFF MCH2 OFF For high speed 8P MCL OFF MCH1 ON MCH2 ON MC OLR R U S V Motor T W R S T MC MCM MC OLR Y U1 V1 W1 V2 U2 W2 U V W Y X Z Mo...

Page 24: ...oil drained before shipping Supply recommended lubrication oil before operation Some models need supply of lubrication oil at two places for output side BUDDYBOX and input side CYCLO Check the follow...

Page 25: ...It may cause injury by getting caught in the rotating part Do not disassemble or modify explosion proof motors Explosion ignition electric shock injury fire or damage to the equipment may occur The l...

Page 26: ...Grease Long life Grease Long life Grease Grease Oil bath Grease Helical BUDDYBOX Bevel BUDDYBOX 3 series Single stage CYCLO Single stage CYCLO Double stage CYCLO Double stage CYCLO Z609 Z609 DA 3A10 3...

Page 27: ...of lubricant is necessary for some models COMMON Ambient temp 10 C to 5 C 0 C to 35 C 30 C to 50 C EP Lubricant HD 68 EP Lubricant HD 100 HD 150 EP Lubricant HD 220 HD 320 HD 460 Spartan EP 150 Spart...

Page 28: ...utput side Bevel gear Input side CYCLO DRIVE G Grease lubrication Refer to table 20 on page 30 for amount of grease when refilling COMMON 3 Amount of Oil Supply Table 13 and 14 shows approximate amoun...

Page 29: ...19 15 7 30 4 15 7 14 2 17 2 4F18 20 0 39 4 20 0 7 3 18 5 21 4 4F19 20 8 40 6 20 8 19 3 22 2 Frame size Attachment direction Y1 F1 G1 K1 V1 Y2 F2 G2 K2 V2 W2 Y3 F3 G3 K3 V3 W3 Y4 F4 G4 K4 W4 Y5 F5 G5 K...

Page 30: ...G 0 9 G 0 9 0 9 3E17 7 4 0 9 7 3 G 7 4 0 9 6 0 G 7 2 0 9 10 6 0 9 Note shows number 0 or 5 Double Stage Type Output side Bevel gear Input side CYCLO DRIVE G Grease lubrication Refer to Table 20 on pag...

Page 31: ...Output side 1 1 Input side G Output side 1 0 0 8 0 9 0 7 0 9 1 5 1 4 1 0 1 5 1 0 1 5 2 0 1 8 Input side G A610 DA G G G G G G B612 DA G G G G G G B612 DB G G G G G G C614 DA 1 7 G 2 1 G 1 3 G 2 1 G 4...

Page 32: ...ort Oil discharge port Oil gauge Oil supply port A Oil gauge Oil discharge port Oil discharge port Oil supply port B Oil gauge Oil supply port A Oil discharge port Oil gauge Oil supply port A Oil supp...

Page 33: ...31 COMMON 1 2 3 4 1 2 Drain 2ports Oil supply port Oil gauge Oil discharge port Oil supply port Oil discharge port Oil gauge Oil supply port Oil gauge Oil discharge port Casing Air vent plug...

Page 34: ...tion for extended periods without supplying However oil replacement after every 20 000 hours or 3 to 5 years by disassembling the unit will ensure longer lifetime Grease lubricated models other than l...

Page 35: ...Table 20 Approximate Amount of Grease Supply for Bevel BUDDYBOX g 2 Recommended grease Note Because shaded section indicates Long life grease models they do not need to supply grease indicates either...

Page 36: ...ase Lubricated and Maintenance Free Models Grease fitting Grease drain plug The unit may be used for a long time safely because long lifetime grease is sealed in However overhaul every 20 000 hours or...

Page 37: ...load to the specified value Insufficient capacity of fuse Replace the fuse with a specified one Overload Decrease the load to the specified value Voltage drop Contact the electric power company Overlo...

Page 38: ...ding overcurrent Grounding on the output side Make correction to eliminate grounding DC overcurrent Short circuiting on the output side Make correction to eliminatge short circuiting Check cables Shut...

Page 39: ...aft 17 Hexagon socket head bolt 54 Spacer ring 5 Cover 18 Oil seal 55 Pin carrier roller 6 Bush 19 Shim 56 Eccentric bearing 7 Air vent 20 O ring 57 Cycloid disc 8 Pinion shaft 21 Output shaft A beari...

Page 40: ...Nilosring 27 Output shaft bearing No Part name 51 Pin carrier pin 52 Ring gear housing 53 Ring gear pin 54 Spacer ring 55 Eccentrinc bearing 56 Pin carrier roller 57 Cycloid disc 58 Spacer 59 Externa...

Page 41: ...8 Output shaft bearing 29 Nilosring No Part name 51 Pin carrier pin 52 Ring gear housing 53 Ring gear pin 54 Spacer ring 55 Eccentrinc bearing 56 Pin carried roller 57 Cycloid disc 58 Spacer 59 Extern...

Page 42: ...ining ring 24 Hollow shaft 25 Rectangular parallel key No Part name 51 Pin carrier pin 52 Ring gear housing 53 Ring gear pin 54 Spacer ring 55 Eccentric bearing 56 Pin carrier roller 57 Cycloid disc 5...

Page 43: ...r frame 10 Stator windings 11 Eyebolt 12 Cyclo flange bracket No Part name 13 Motor shaft bearing A 14 Oil slinger Oil seal 15 Motor shaft 16 Conduit box 17 Bearing cover 10 2 Construction Drawing of...

Page 44: ...s of God or any other reasons beyond the control of the Seller 8 normal wear and tear or deterioration of the Product s parts such as bearings oil seals 9 any other troubles problems or damage to the...

Page 45: ...43 MEMO...

Page 46: ...44 MEMO...

Page 47: ......

Page 48: ...en TEL 46 40220030 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United Kingdom TEL 44 1482 790340 FAX 44 1482 790321...

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