Sumitomo Drive Technologies VP2500L User Manual Download Page 1 | Manualshive

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User Manual

VP2500L

Hansen Industrial Transmissions nv

UM_VP2500L

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Summary of Contents for VP2500L

Page 1: ...User Manual VP2500L Hansen Industrial Transmissions nv UM_VP2500L ...

Page 2: ...nge Details and values given in this document are average values and have been compiled with care They are not binding however and Sumitomo Drive Technologies disclaims any liability for damage or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this document refers No warranty is made that the use of the information...

Page 3: ...ype plate 12 4 Safety 13 4 1 Restrictions 13 4 2 Approved user 13 4 3 General safety instructions 13 4 4 Safety instructions for installation 13 4 5 Safety instructions for use with gear units 14 4 6 Safety instructions for use with hydraulic systems 14 4 7 Safety labels 14 4 8 Instructions in case of a fire 14 4 9 Warranty 15 4 10 Disposal 15 5 Storage and transport 16 5 1 Storage 16 5 2 Off site...

Page 4: ... 9 Maintenance 27 9 1 General maintenance instructions 27 9 1 1 Limits 27 9 1 2 Approved work and not approved work 27 9 2 Change the filter 27 9 2 1 Remove the filter 27 9 2 2 Install the filter 28 9 3 Cleaning schedule 28 9 4 Clean the device 28 9 5 Clean the wear indicator sensor 29 10 Technical data 30 10 1 Device specifications 30 10 2 Dimensions 30 10 3 Oil specifications 31 10 4 Ambient con...

Page 5: ... of the Manual The user and or purchaser bears all risks Should further information be desired or should particular problems arise which are not covered sufficiently for the users and or purchaser s purposes the matter should be referred to in writing to Sumitomo Drive Technologies Warning Read and understand all instructions and information prior to any handling including maintenance installing o...

Page 6: ...illustrations in this document show a typical setup They are for instruction or description only Use of steps lists and titles in this document The steps in procedures have numbers 123 if the sequence is important The lists and steps with bullets are used if the sequence is not important The lists with letters abc are used if the sequence is important How to use this document Procedure 1 Make sure...

Page 7: ...d the related documents are a part of the device Make sure that you keep the document and the related documents in a dry and clean location Make sure that the document and the related documents are available to all personnel Abbreviations Abbreviation Description S D T Sumitomo Drive Technologies CMS Condition Monitoring System Customer support If more information is necessary speak to S D T Give ...

Page 8: ...er applications Overview and function of the device H G B A D E F C A Switch box B Electric motor C Oil pump D Sample point E Manifold F Filter G LM2 Gears CMS H Sensors Part Function Switch box To control the electric motor Electric motor To operate the oil pump Oil pump To move the oil through the device 3 3 1 3 2 Description 8 UM_VP2500L_002_EN ...

Page 9: ...ote The LM2 Gears CMS and the sensors are not part of the device and are available separately To connect the device to a power socket a cable with a European connection DIN 49440 1 2006 is provided Use an adapter if your connection is different Working principle F G B A D E C The switch box A controls the electric motor B The electric motor drives the oil pump C The oil pump moves the oil through ...

Page 10: ... button To stop the device Manometers for the saturation of the filter To show the saturation of the fillter During correct operation the difference in pressure between the two manometers must be less than 1 bar When the difference in pressure is 1 bar or more change the filter Refer to section Change the filter on page 27 3 4 Description 10 UM_VP2500L_002_EN ...

Page 11: ... oil temperature sensor Connection Function Oil inlet To let oil into the device Oil outlet To move oil from the device Position for the wear indicator sensor To hold the wear indicator sensor Position for the water saturation oil tempera ture sensor To hold the water saturation oil temperature sensor 3 5 Description UM_VP2500L_002_EN 11 ...

Page 12: ... The type plate gives information about the device TYPE S N Year Power Supply VAC TYPE TYPE Hz A C B D A Device type B Serial number C Year of production D Device power supply 3 6 Description 12 UM_VP2500L_002_EN ...

Page 13: ...hat fully knows the device and its safe operation Approved users obey all related safety regulations and are approved to safely install remove operate and do maintenance on the device It is the responsibility of the company that owns the system where the device and the gear unit or the hydraulic system are part of to make sure that all users of the device obey these requirements General safety ins...

Page 14: ...can be hot If it is necessary to touch the device wear protective clothing and safety gloves or make sure that its temperature is decreased sufficiently Safety instructions for use with hydraulic systems Before you use the device with a hydraulic system make sure that the system is pressure free and that no oil can come out of the system Use high quality hoses with the correct internal diameter No...

Page 15: ...forward in the order acknowledgment Non compliance with these instructions injudicious choice of lubrication oil or a lack of maintenance will render warranty agreement invalid This warranty clause applies to all parts of the device with the exception of those parts which are subject to wear Disposal When you discard the device or the components of the device obey the local environmental regulatio...

Page 16: ...mage to the device and its components The device must be stable during transport Secure the device to a surface to prevent unwanted movement of the device On site transport Warning Let the device cool down before you lift the device The device can be hot Caution Remove the LM2 Gears CMS unit before you transport the device The LM2 Gears CMS can fall from the device during transport Note The LM2 Ge...

Page 17: ...Procedure 1 Lift the device with the handle A at the top of the frame If necessary support the device at the bottom of the frame A Storage and transport UM_VP2500L_002_EN 17 ...

Page 18: ...ar unit or hydraulic system has a drain valve close the drain valve If the gear unit or hydraulic system does not have a drain valve drain the oil from the gear unit or the hydraulic system Do not discard the oil Replace all the magnetic plugs on the gear unit or the hydraulic system with non magnetic plugs Only install the LM2 Gears CMS unit when the device is in its final operation position Remo...

Page 19: ...clockwise to tighten the return hose to the oil outlet Connect the suction hose to the gear unit or the hydraulic system Note Install a drain valve on the gear unit or the hydraulic system to make it easier to disconnect and connect the device A connection set is required to connect the suction hose For information refer to section Connection set specifications on page 31 Remove the drain plug Pro...

Page 20: ...1 Install the drain plug A and the seal B on the connection part Use the drain plug and the seal that you removed from gear unit or the hydraulic system If necessary replace the seal If the drain plug that you removed from gear unit or the hydraulic system is magnetic replace it with a non magnetic drain plug Install the plug and the nipple Procedure 1 Install the plug A and the nipple B Use appli...

Page 21: ...ury or damage to the device can occur Note A connection set is required to connect the return hose For information refer to section Connection set specifications on page 31 Install the connection part Procedure 1 Remove the filling plug or breather from the gear unit or the hydraulic system Keep the filling plug for re installation 2 Install the connection part A and the seal B in the hole of the ...

Page 22: ...il outlet 2 Install the removed filling plug or breather in the hole D on the connection part Install the wear indicator sensor Caution Install the sensor correctly in the manifold If you install the sensor incorrectly the device does not operate correctly or it shows incorrect measurements Note For an overview of the connections refer to section Overview of the connections on page 11 To connect t...

Page 23: ...ensor incorrectly the device does not operate correctly or it shows incorrect measurements Note For an overview of the connections refer to section Overview of the connections on page 11 To connect the sensor to a LM2 Gears CMS refer to the user manual of the LM2 Gears CMS Procedure 1 Remove the protective plug 2 Put the sensor A in position on the manifold B 3 Manually turn the sensor clockwise u...

Page 24: ...el before you start the gear unit or the hydraulic system again Commissioning Procedure 1 Start the device Refer to section Start the device on page 25 Make sure that the oil flows through the device and into the gear unit or the hydraulic system Caution If the oil does not flow through the device and into the gear unit or the hydraulic system within one minute stop the device immediately Speak to...

Page 25: ...uctions on page 24 Procedure 1 Push the Start button A Stop the device Procedure 1 Push the Stop button B Get an oil sample Note The device and the gear unit or the hydraulic system must be in operation when you get an oil sample Let the device run for a minimum of 30 minutes before you get an oil sample 8 8 1 A 8 2 B 8 3 Operation UM_VP2500L_002_EN 25 ...

Page 26: ...l from the sample point is constant 4 When the container contains sufficient oil turn the handle clockwise to close the sample point 5 Remove the container Drain the oil from the device Procedure 1 Stop the device Refer to section Stop the device on page 25 2 Close the drain valve on the connecting gear unit hydraulic system or container 3 Disconnect the suction hose from the drain valve of the ge...

Page 27: ...ns or if you think that an instruction is not available speak to S D T Change the filter Remove the filter Warning The filter can be hot To prevent injury wear protective clothing and safety gloves Caution Drain the oil from the device before you remove the filter For information on how to drain the oil refer to section Drain the oil from the device on page 26 Procedure 1 Remove the filter A a Tur...

Page 28: ... the outer side of the de vice is dirty Note Clean the outer side of the device regularly when the device operates in an environment with high quantities of dust Refer to section Clean the de vice on page 28 Clean the wear indicator sensor Every oil change When you connect the de vice to a different gear unit or hydraulic system Refer to section Clean the wear indicator sensor on page 29 Clean the...

Page 29: ... device to a different gear unit or hydraulic system Collect the metal particles in a clean container for analysis Procedure 1 Drain the oil from the device Refer to section Drain the oil from the device on page 26 2 Remove the wear indicator sensor from the manifold 3 Use a lint free cloth to remove all metal particles from the wear indicator sensor 4 Install the sensor Refer to section Install t...

Page 30: ...2 5 Maximum operating pressure bar 6 Power consumption kW 0 18 Operating voltage V AC 220 Operating amperage A 1 36 Input frequency Hz 50 Materials Carbon steel Aluminium Synthetic rubber Brass Technical plastics Dimensions C B A A 611 mm B 358 mm C 341 mm 10 10 1 10 2 Technical data 30 UM_VP2500L_002_EN ...

Page 31: ...dity during storage Non condensing Vibration during use No excessive vibrations Vibration during storage Free from vibrations Connection set specifications The table below shows the set numbers for the different connection sizes of the gear unit or the hydraulic system Connection size Set number G 350 SM600001 G 350 SM600002 G 1 350 SM600003 G 1 350 SM600006 G 1 350 SM600004 G 2 350 SM600005 Torqu...

Page 32: ...360301 Manifold 350 TR900013 Switch box housing 350 TR387001 Switch box button mechanism 350 TR387009 Filter 350 SM211875 Oil sample equipment Part Quantity Bottle volume ml Part number Sample bottle 1 250 350 TR5719061 Sample bottle 30 250 350 TR5719065 10 7 10 8 Technical data 32 UM_VP2500L_002_EN ...

Page 33: ...end that you regularly make an analysis of the oil in your device We can do this for you with the aid of independent laboratories For more information speak to Sumitomo Drive Technologies 11 Services UM_VP2500L_002_EN 33 ...

Page 34: ...Services 34 UM_VP2500L_002_EN ...

Page 35: ...Services UM_VP2500L_002_EN 35 ...

Page 36: ...1 B 2650 Edegem Antwerp Belgium Phone 32 3 4501211 Fax 32 3 4501220 hit info shi g com Sumitomo SHI Cyclo Drive Germany GmbH CycloStraße 92 85229 Markt Indersdorf Germany Phone 49 8136 66 0 Fax 49 8136 5771 scg info shi g com See our worldwide sales service network at emeia sumitomodrive com ...

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