Sullivan-Palatek 15D User Manual Download Page 78

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PARTS CATALOG

8.7

COMPRESSOR, FRAME AND DRIVE ASSEMBLY (40HP)

1:1

REVISIONS

REV.

DESCRIPTION

DATE

APPROVED

REDRAWN IN SOLIDWORKS

01/22/14

KRO

ITEM #

PART NUMBER

DESCRIPTION

QTY

10144-030

BASE,COMP 25D-40D

18339-046

SUPPORT, MOTOR 40 TEFC

CONSULT FACTORY

MTR, 40HP 23/460

50000-740

AIR END, 40HP (97AE) PALATEK FD

12345-000

ADAPTER, MOTOR/COMP 50DD

90115-025

BOLT, HH 5/8-11 X 1-1/4

93115-034

BOLT, WHIZ 1/2-13 X 1 1/2

08516-058

HUB, DRIVE 1.875 BORE

08516-528

HUB, DRIVEN 1.38 BORE

08516-029

SPIDER, COUPLING 20-50HP

93115-074

BOLT, WHIZ 1/2-13 X 2-1/2

93165-006

NUT, WHIZ HEX .50-13

93115-013

BOLT, WHIZ 3/8-16 1.0 GR5

93165-002

NUT, WHIZ 1/4"-20

00697-009

GUARD, COUPLING HALF

93115-002

BOLT, WHIZ 1/4"-20 X 1/2"

93165-003

NUT, WHIZ HEX 5/16-18

90947-022

KEY, SQ 5/16 X 1-1/8"

90947-166

KEY, SQ 1/2 X 2

90502-108

SETSCREW 3/8-16 X 3/4

03000-109

ADAPTER, FILTER/AIR END

00520-017

ELEMENT, OIL FILTER - MG

18516-050

COUPLING, DRIVE 50HP DD

90115-063

BOLT, HH 3/8 X 2-1/4

90165-004

NUT, HEX 3/8-16

00216-092

BRACKET, CLR SUPT 40DTEFC

KRO

FIRST USED ON:

3RD ANGLE PROJECTION

1201 West US Highway 20, Michigan City IN 46360

1-800-438-6203

SHEET

SCALE:

TOLERANCES AS FOLLOWS:

REV

DESCRIPTION

THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SUL

LIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC

OR COPIED.

WWW.SULLIVANPALATEK.COM

SULLIVAN-PALATEK

CHECKED BY:

DATE:

DRAWN BY:

ANGLES: + OR - 1/2 DEG.

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED

X.XXX + OR - 0.005

X.XX + OR - 0.020

DECIMAL: X.X + OR - 0.050

MATERIAL:

IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED D

IRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK

'S INTEREST.

DRAWING NO:

SIZE

1 OF 1

01/22/14

AS801-040DS-TE

MTR-EL-BS, 40D E1 230V

FIGURE 8-3.

AS801-040DS-TE R00

Summary of Contents for 15D

Page 1: ...R MANUAL INDUSTRIAL ELECTRIC COMPRESSOR 15 40 HP D SERIES 15D H15D 20D H20D HH20D 25D HH25D 25D4 H25D4 30D7 H30D7 HH30D7 40D H40D HH40D ELECTRO MECHANICAL CONTROLS Document 18730 049 00 Issued June 30 2017 ...

Page 2: ...EPING Record the model and serial number of the compressor for future reference when contacting the Factory for service or parts Model Number Serial Number DISCLAIMER Although this manual is checked for conformity with the machines described we cannot guarantee that all errors will be excluded Necessary corrections will be made in future editions of this manual This manual is subject to change wit...

Page 3: ... and maintenance items the consequences of service performed by someone other than a party authorized to perform warranty service if such service in the judgment of Sullivan Palatek has adversely affected the performance of the compressor the consequences of negligence misuse accident installation or storage The consequences of compressor lubrication neglect as manifested by varnishing pitting ero...

Page 4: ... remainder of the warranty period applicable to the replaced part Registration and Obtaining Warranty Service The Warranty Registration Form supplied with the compressor must be completed and returned within 10 days of delivery and start up to register the compressor under the Platinum program Eligibility for the Platinum Warranty will expire 180 days after shipment of the product from the factory...

Page 5: ...g information related to the specific air compressor such as application data and drawings SECTION 3 COMPONENT DESCRIPTION This section contains information about how the different systems and components function within an air compressor SECTION 4 INSTALLATION This section contains information and guidelines to follow when choosing a site for and installing the air compressor SECTION 5 OPERATION T...

Page 6: ...vi About This Manual ...

Page 7: ...Dimensions Horizontal Receiver 240 Gallon 21 2 12 Piping and Instrumentation Air Cooled 22 2 13 Piping and Instrumentation Water Cooled 23 2 14 Wiring Diagram MFV 208 230 460V 24 2 15 Wiring Diagram MFV 575V 25 3 COMPONENT DESCRIPTION 27 3 1 Air Compressor Package 28 3 2 Compression Cycle 28 3 3 Drive System 28 3 4 Protective Devices 28 3 5 Air Oil Discharge System 29 3 6 Cooling and Lubricating S...

Page 8: ...rdering Parts 60 8 2 Parts Drawings 60 8 3 Recommended Spare Parts List 61 8 4 Compressor Lubricants 62 8 5 Compressor Frame and Drive Assembly 15hp 66 8 6 Compressor Frame and Drive Assembly 20 30hp 68 8 7 Compressor Frame and Drive Assembly 40hp 70 8 8 Pneumatic Controls Assembly 15 40hp 72 8 9 Control Panel Assembly 15 40hp 74 8 10 Air Inlet Assembly 15 30hp 76 8 11 Air Inlet Controls 15 30hp 7...

Page 9: ...1 1 INTRODUCTION TOPICS IN THIS SECTION General Compressor Safety Precautions 2 Safety Decals 2 Screw Compressor Air End Exchange Program 3 ...

Page 10: ...ersonal protective equipment per OSHA Standard 29 CFR 1910 242 b Keep all parts of the body away from all potential points of air discharge including pressure relief valve ports hoses or tools Avoid bodily contact with hot oil hot surfaces sharp edges and corners Serious injury or death may result from horseplay with air hoses and compressed air Do not do it do not allow it Do not operate the comp...

Page 11: ...pon the owner lessor or other responsible administrator to be sure the operator is properly trained made aware of and understands the meaning of all warning decals 1 3 SCREW COMPRESSOR AIR END EXCHANGE PROGRAM After the warranty period has expired a factory remanufactured air end can be purchased on an exchange basis All bearings and seals in the factory remanufactured air end are replaced All oth...

Page 12: ...4 Introduction ...

Page 13: ...led 14 Dimensions Enclosed Base Mount Water Cooled 15 Dimensions Open Platform Mount Air Cooled 16 Dimensions Enclosed Platform Mount Air Cooled 17 Dimensions Open Platform Mount Water Cooled 18 Dimensions Horizontal Receiver 120 Gallon 19 Dimensions Horizontal Receiver 200 Gallon 20 Dimensions Horizontal Receiver 240 Gallon 21 Piping and Instrumentation Air Cooled 22 Piping and Instrumentation Wa...

Page 14: ...ow with 60 F Water gpm L min 1 5 5 7 1 5 5 7 Water Flow with 70 F Water gpm L min 1 9 7 2 1 9 7 2 Water Flow with 80 F Water gpm L min 2 5 9 5 2 5 9 5 Maximum Water Temperature F C 85 29 85 29 Water Connection In Out NPT 3 4 3 4 3 4 3 4 SOUND DATA 15D H15D Air Cooled Open dba 1m 75 75 Air Cooled Enclosed dba 1m 68 68 Water Cooled Open dba 1m 72 72 Water Cooled Enclosed dba 1m 72 72 DISCHARGE PIPIN...

Page 15: ...Water gpm L min 2 3 8 7 2 3 8 7 2 3 8 7 Water Flow with 70 F Water gpm L min 2 9 11 0 2 9 11 0 2 9 11 0 Water Flow with 80 F Water gpm L min 3 8 14 4 3 8 14 4 3 8 14 4 Maximum Water Temperature F C 85 29 85 29 85 29 Water Connection In Out NPT 3 4 3 4 3 4 3 4 3 4 3 4 SOUND DATA 20D H20D HH20D Air Cooled Open dba 1m 75 75 75 Air Cooled Enclosed dba 1m 68 68 68 Water Cooled Open dba 1m 73 73 73 Wate...

Page 16: ...h 60 F Water gpm L min 3 11 4 Water Flow with 70 F Water gpm L min 3 7 14 0 Water Flow with 80 F Water gpm L min 5 18 9 Maximum Water Temperature F C 85 29 Water Connection In Out NPT 3 4 3 4 SOUND DATA 25D Air Cooled Open dba 1m 85 Air Cooled Enclosed dba 1m 75 Water Cooled Open dba 1m 80 Water Cooled Enclosed dba 1m 80 DISCHARGE PIPING 25D Air Cooled Base Mounted NPT 1 Water Cooled Base Mounted ...

Page 17: ...ater gpm L min 3 11 4 3 11 4 3 11 4 Water Flow with 70 F Water gpm L min 3 7 14 0 3 7 14 0 3 7 14 0 Water Flow with 80 F Water gpm L min 5 18 9 5 18 9 5 18 9 Maximum Water Temperature F C 85 29 85 29 85 29 Water Connection In Out NPT 3 4 3 4 3 4 3 4 3 4 3 4 SOUND DATA 25D4 H25D4 HH25D4 Air Cooled Open dba 1m 75 75 75 Air Cooled Enclosed dba 1m 68 68 68 Water Cooled Open dba 1m 73 73 73 Water Coole...

Page 18: ...F Water gpm L min 3 11 4 3 11 4 3 11 4 Water Flow with 70 F Water gpm L min 3 7 14 0 3 7 14 0 3 7 14 0 Water Flow with 80 F Water gpm L min 5 18 9 5 18 9 5 18 9 Maximum Water Temperature F C 85 29 85 29 85 29 Water Connection In Out NPT 3 4 3 4 3 4 3 4 3 4 3 4 SOUND DATA 30D7 H30D7 HH30D7 Air Cooled Open dba 1m 85 85 85 Air Cooled Enclosed dba 1m 75 75 75 Water Cooled Open dba 1m 80 80 80 Water Co...

Page 19: ... L min 4 5 17 0 4 5 17 0 4 5 17 0 Water Flow with 70 F Water gpm L min 5 8 21 0 5 8 21 0 5 8 21 0 Water Flow with 80 F Water gpm L min 7 6 28 8 7 6 28 8 7 6 28 8 Maximum Water Temperature F C 85 29 85 29 85 29 Water Connection In Out NPT 3 4 3 4 3 4 3 4 3 4 3 4 SOUND DATA 40D H40D HH40D Air Cooled Open dba 1m 85 85 85 Air Cooled Enclosed dba 1m 80 80 80 Water Cooled Open dba 1m 80 80 80 Water Cool...

Page 20: ...12 Specifications 2 2 DIMENSIONS OPEN BASE MOUNT AIR COOLED Figure 2 1 GA 15 40D AC BM OPEN ...

Page 21: ...13 Specifications 2 3 DIMENSIONS ENCLOSED BASE MOUNT AIR COOLED Figure 2 2 GA 15 40D AC BM VERT ENCL ...

Page 22: ...14 Specifications 2 4 DIMENSIONS OPEN BASE MOUNT WATER COOLED Figure 2 3 GA 15D 30D WC BM HORZ OPEN GAUGES ...

Page 23: ...15 Specifications 2 5 DIMENSIONS ENCLOSED BASE MOUNT WATER COOLED Figure 2 4 GA 15 40D WC BM ENCL GAUGES ...

Page 24: ...16 Specifications 2 6 DIMENSIONS OPEN PLATFORM MOUNT AIR COOLED Figure 2 5 GA 15 40D AC PLAT OPEN GAUGES ...

Page 25: ...17 Specifications 2 7 DIMENSIONS ENCLOSED PLATFORM MOUNT AIR COOLED Figure 2 6 GA 15 40D AC PM VERT ENCL ...

Page 26: ...18 Specifications 2 8 DIMENSIONS OPEN PLATFORM MOUNT WATER COOLED Figure 2 7 GA 15D 30D WC PLAT HORZ OPEN GAUGES ...

Page 27: ...16 00 4X 88 X 1 50 MOUNTING SLOTS SAFETY PRESSURE RELIEF VALVE RECEIVER PRESSURE GAUGE D 04 10 12 DJW REVISIONS REV DESCRIPTION 00 RELEASED 1 3 4 5 A B C D E F 2 3RD ANGLE PROJECTION 1201 SCALE TOLERANCES AS FOLLOWS DESCRIPTI WWW S CHECKED BY DATE DATE DRAWN BY FIRST USED ON ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL...

Page 28: ...E F 5 3 2 1 F E B A 4 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY FIRST USED ON ANGLES OR 1 2 DEG DIMENSI...

Page 29: ...D E F 5 3 2 1 F E B A 4 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY FIRST USED ON ANGLES OR 1 2 DEG DIMEN...

Page 30: ...22 Specifications 2 12 PIPING AND INSTRUMENTATION AIR COOLED Figure 2 11 GA P I S R02 ...

Page 31: ...23 Specifications 2 13 PIPING AND INSTRUMENTATION WATER COOLED Figure 2 12 P I 15 40 WC GAUGES R00 ...

Page 32: ...T 1 OF1 REV SIZE SCALE 15 40HP EM MFV WITH ESTOP WD 00065 1201 Highway 20 West Michigan City Indiana 46360 1 23 2015 N A GET TITLE CONFIDENTIAL INFORMATION IT MUST BE USED STRICTLY FOR THE LIMITED PURPOSE SUBMITTED AND IS SUBJECT TO RETURN UPON DEMAND ANY DISCLOSURE REPRODUCTION OR OTHER USE IS EXPRESSLY PROHIBITED EXCEPT AS OTHERWISE AGREED UPON IN WRITING THIS DOCUMENT IS THE PROPERTY OF PALATEK...

Page 33: ...1 REV SIZE SCALE 575V 15 40HP EM MFV WITH ESTOP WD 00079 1201 Highway 20 West Michigan City Indiana 46360 1 26 2016 N A GET TITLE CONFIDENTIAL INFORMATION IT MUST BE USED STRICTLY FOR THE LIMITED PURPOSE SUBMITTED AND IS SUBJECT TO RETURN UPON DEMAND ANY DISCLOSURE REPRODUCTION OR OTHER USE IS EXPRESSLY PROHIBITED EXCEPT AS OTHERWISE AGREED UPON IN WRITING THIS DOCUMENT IS THE PROPERTY OF PALATEK ...

Page 34: ...26 Specifications ...

Page 35: ...OPICS IN THIS SECTION Air Compressor Package 28 Compression Cycle 28 Drive System 28 Protective Devices 28 Air Oil Discharge System 29 Cooling and Lubricating System 30 Air Inlet and Capacity Control System 31 Monitoring System 36 ...

Page 36: ...1 DRIVE MOTOR The drive motor is the main electrical motor that powers the compressor unit The electric motor is three phase induction type supplied with a C flange that bolts directly to the motor compressor adapter Standard motor configuration is a NEMA Premium ODP design Optional motor configurations are available upon request 3 3 2 DRIVE COUPLING The drive coupling transfers power from the dri...

Page 37: ...separator the compressed air then continues through to the minimum pressure valve Initially the pressure is held by the MPV minimum pressure valve until the set point of the valve is reached Once the minimum pressure is met the minimum pressure valve will allow air to pass through to the aftercooler to reduce the temperature of the air from a nominal 180 F to 100 F 82 C to 38 C This change in temp...

Page 38: ...the compressor unit by absorbing the heat of compression and seals the compressor unit s internal clearances 3 6 1 LUBRICANT The compressor lubricant is also referred to as compressor fluid or simply as oil During the compression cycle lubricant is injected directly into the compressor unit The lubricant in a rotary screw compressor serves three primary functions 1 It is a lubricant supplying cons...

Page 39: ...XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN PALATEK S INTEREST DRAWING NO SIZE 1 OF 1 12 10 13 CONTROL SYSTEM 108 127MM 15 60HP Figure 3 2 15 60HP CONTROL SYSTEM LEGEND COMPONENT 1 Gauges 2 Fluid Oil Filter 3 Blow Down Solenoid Valve 4 Receiver Over Pressure ROP Switch...

Page 40: ... your exact model When the compressor is started a 20 second timer is energized to ensure the compressor is up to proper speed and minimum design pressure has been achieved At this time the system is in blowdown status during which control air is supplied back to the inlet valve to keep it in a closed position and a controlled amount of air is vented out of the sump tank A predetermined blowdown o...

Page 41: ... drop out This will shut off the blowdown circuit allowing the sump pressure to come up to operating pressure During this time no control air will be flowing to any major components As the sump pressure reaches the set point of the minimum pressure valve air flow to customer s process will start The minimum pressure valve outlet pressure to the customer s process is monitored and will control the ...

Page 42: ...over regulated set pressure to create a 10 psi 0 7 bar modulating range When the line pressure satisfies the customer s demand set pressure the control regulating valve will sense the demand change and start supplying air to the to the desired position The reduced volume of air will attempt to sustain the line pressure until either a higher demand of air is required which will force the system bac...

Page 43: ...will remain in this status for a preset unload time This time prevents the main motor from exceeding its recommended maximum starts per hour If air demand occurs prior to shutdown the system will change back to full load status SHUTDOWN Once the requirements have been met by both the customer s demand and the unload time the compressor will shut down During this time pressure remains in the system...

Page 44: ... pressure regulating control valve opens an air signal is sent to modulate the inlet valve The pressure regulating control valve is located off the top of the sump tank lid 3 7 4 CONTROL PRESSURE SWITCH CPS The control pressure switch controls the opening and closing of the blowdown solenoid valve The switch is normally open An adjustable load and unload setting on the control pressure switch dete...

Page 45: ... Receiving 38 Moving and Lifting 38 Location and Support 38 Intake Air 38 Ventilation and Cooling 38 Electrical Connections 39 Fluid Level Check 39 Direction of Rotation 39 Compressed Air System 40 Multiple Machine Installation 40 Storage 40 ...

Page 46: ...essor s weight 4 3 LOCATION AND SUPPORT Install the compressor on a level hard surface capable of supporting its weight in a clean well lit and well ventilated area Allow at least four feet of clearance on all sides and top of the compressor for safe inspection maintenance use of lifting equipment and air circulation When installing on a mezzanine ensure there is proper beam and brace support for ...

Page 47: ...ns L1 L2 and L3 on the main compressor motor contactor Make sure the wire is of sufficient size for the amperage of the compressor WARNING Ensure a tight electrical and mechanical connection and verify there are no loose strands of wire sticking out The ground wire must be connected at the designated ground terminal lug inside the electrical panel and securely tightened For single phase power the ...

Page 48: ... a lower port than that of the tank s outlet port Additional equipment such as dryers and conditioning filters should be installed after the receiver tank prior to customer s process It is always recommended to locate additional compressed air equipment as close to the compressor package as possible Keep in mind that pipe length and elbows especially 90 produce pressure drops which directly impact...

Page 49: ...41 5 Operation TOPICS IN THIS SECTION Electro Mechanical Controls 42 Modes of Operation 43 Prior to Starting 43 Normal Start 43 Normal Stop 44 Restarts 44 ...

Page 50: ...42 Operation 5 1 ELECTRO MECHANICAL CONTROLS Figure 5 1 E M CONTROLS OPEN COMPRESSOR FIGURE 5 2 E M CONTROLS ENCLOSED COMPRESSOR ...

Page 51: ...ed below 5 2 1 RUN MODE Selecting the RUN mode of operation will keep the motor running while the compressor is loaded and unloaded This mode of operation is best used in high air demand systems to minimize motor starts 5 2 2 AUTO MODE Selecting the AUTO mode of operation allows the motor to shut off during periods of little to no air usage as controlled by the pressure switch The compressor will ...

Page 52: ...ding on the reason for the shutdown 5 6 1 POWER FAILURE 1 Open and lock out main power disconnect 2 Check all fuses and breakers 3 Follow 5 4 Normal Start procedures 5 6 2 MOTOR TRIPPED OVERLOAD RELAY 1 Open and lock out the main power disconnect 2 Check the overload relay to be sure that it is properly sized and correctly adjusted 3 Push the starter overload reset button 4 Follow 5 4 Normal Start...

Page 53: ...ule 46 General Maintenance Safety 47 Stopping for Maintenance 47 Bolt Torque Guidelines 47 Compressor Lubricant 48 Oil Sample For Analysis 49 Oil Filter 51 Air Oil Separator 52 Air Filter 53 Oil After Cooler 53 Minimum Pressure Valve 53 Pressure Adjustment 54 ...

Page 54: ...on 3 Checked with compressor off sight glass full checked while running any level in sight glass and unit not running hot 4 Compressor running fully loaded 5 Or 15 psid on differential 6 Correct as needed 7 More often if needed 8 As directed by oil analysis report 9 Or red indication on vacuum gauge 10 Use lithium grease putting back together 11 Or 10 15 psid on differential 12 Per manufacturer s ...

Page 55: ...e main power switch stating that the compressor is being serviced 2 Isolate the compressor from the compressed air supply by closing a manual shutoff valve downstream from the compressor Display a sign in clear view at the shutoff valve that the compressor is being serviced Be certain that a pressure relief valve is installed upstream of any isolation valve 3 Wait until sump pressure reading is 0 ...

Page 56: ... full 4 While the compressor is running the oil should be visible in the sight glass and the compressor not running hot 6 5 2 FILL Oil must be added to the compressor if the oil level is below the sight glass when the compressor is running 1 Follow 6 3 Stopping for Maintenance procedures 2 Verify that compressor has no air pressure prior to removal of component parts 3 Clean any dirt from around t...

Page 57: ... not drain flush lubricant and refill Run for two more days When the sample is clear proceed to the next step ADD NEW LUBRICANT 1 Drain flush lubricant 2 Install a new oil filter element Refer to 6 7 Oil Filter procedures 3 Change separator element Refer to 6 8 Air Oil Separator procedures 4 Add desired new lubricant Check for leaks and top off the lubricant 5 If the oil sample looks clear the new...

Page 58: ... BOTTLE 1 3 MINIMUM SUBMIT OIL SAMPLE 1 Fill out all the information on the oil sample form 3 provided with the oil analysis kit Please make sure the form is completely and legibly filled out 2 Place the oil sample bottle 2 inside the black canister 1 and put the lid on 3 Mail the sample with the form to Wear Check 501 Madison Avenue Cary NC 27513 INTERPRET RESULTS Once the sample is processed the...

Page 59: ... procedures 2 Verify that compressor has little to no air pressure prior to removal of component parts 3 Use a rag or strap wrench if necessary to remove the old element 4 Discard the old element in accordance to local codes 6 7 2 INSTALLATION 1 Oil the gasket on the new oil filter 2 Attach new oil filter element Tighten by hand as much as possible 3 Top off oil in sump tank and tighten oil fill c...

Page 60: ...ew element to verify that staples are in the gaskets and there are no punctures WARNING DO NOT REMOVE STAPLES The air oil separator is supplied with staples in the gaskets to ground the separator to the sump tank in order to prevent flash fires created by build up of static electricity 3 Carefully place the lid into position onto the separator element Again make sure that the bolt holes are lined ...

Page 61: ...urn 6 9 2 INSTALLATION 1 Attach new air filter element s 2 Re attach rear housing and secure clamps 6 10 OIL AFTER COOLER The oil after cooler fins should be inspected and cleaned every 1 000 hours or quarterly 6 10 1 INSPECTION 1 Inspect the cooler from the fan guard side If any dirt or foreign material is found the cooler should be removed and cleaned 2 Cleaning in place may cause damage to the ...

Page 62: ...ust the unload pressure by turning the top adjusting screw Turning the screw clockwise will raise the unload pressure setting and turning counter clockwise will lower the unload pressure setting This pressure setting is 10 psi over the customer s required system pressure Refer to Figure 6 8 6 Adjust the load pressure by turning the lower adjusting screw Turning the screw clockwise will lower the l...

Page 63: ...ot Start 56 Machine Will Not Build Up Full Discharge Pressure 56 Receiver Pressure Venting Through Blowdown 56 Machine Shuts Down With Air Demand Present 56 Line Pressure Rises Above Unload Pressure 57 Excessive Lubricant Consumption 57 Pressure Relief Valve Opens Repeatedly 57 ...

Page 64: ... filled with oil Inlet valve is leaking Replace inlet valve Unit failure Replace unit 7 3 MACHINE WILL NOT BUILD UP FULL DISCHARGE PRESSURE POSSIBLE CAUSE REMEDY Air demand is too great Repair system air leaks Add compressor capacity to satisfy demand Dirty air filter Change element as required Solenoid valve defective Repair or replace solenoid valve 7 4 RECEIVER PRESSURE VENTING THROUGH BLOWDOWN...

Page 65: ...POSSIBLE CAUSE REMEDY Clogged separator oil return line Check for line blockage Clean orifice and strainer located in oil return sign glass assembly Separator element damaged or needs service Change separator element Leak in lubrication system Check all pipes connections and components Operating pressure below 60 psig Repair minimum pressure valve 7 8 PRESSURE RELIEF VALVE OPENS REPEATEDLY POSSIBL...

Page 66: ...58 Troubleshooting ...

Page 67: ...r Inlet Assembly 15 30hp 76 Air Inlet Controls 15 30hp 78 Air Inlet Assembly 40hp 80 Air Inlet Controls 40hp 82 Discharge Assembly 15hp 84 Discharge Assembly 20 30hp 86 Discharge Assembly 40hp 88 Cooling Lubrication Assembly Air Cooled 15 25hp 90 Cooling Lubrication Assembly Air Cooled 30hp 92 Cooling Lubrication Assembly Air Cooled 40hp 94 Cooling Lubrication Assembly Water Cooled 15 40hp 96 Encl...

Page 68: ...located on the compressor NOTE Use the space provided on the inside cover of the manual to record the model and serial number of the compressor for future reference 8 1 1 CONTACT INFORMATION For replacement parts and manuals contact Sullivan Palatek Inc 1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 872 5043 Toll Free 800 438 6203 www sullivan palatek com 8 2 PARTS ...

Page 69: ...008 VALVE PRESSURE RELIEF 15 40HP 1 10 00438 008 SWITCH COMPRESSOR DISCHARGE TEMP CDT 1 11 09344 003 SWITCH RECEIVER OVER PRESSURE ROP 1 12 09345 006 SWITCH CONTROL PRESSURE CPS 1 13 09344 001 SWITCH ANTI START PRESSURE ASP 1 14 K09610 002 KIT REPAIR MINIMUM PRESSURE VALVE 15HP 1 K09610 001 KIT REPAIR MINIMUM PRESSURE VALVE 20 40HP 1 15 K09790 007 KIT REPAIR INLET VALVE 15 40HP 1 16 K09661 002 KIT...

Page 70: ...lefin synthetic blend for use in a wide variety of air compressors Palasyn 45 is used where maximum seal paint and plastic compatibility is required and a significant increase in performance over mineral based products is desired CHARACTERISTICS Good thermal and oxidative stability Excellent anti wear performance Compatible with most seals plastics and rubbers Wide operating temperature range Non ...

Page 71: ...TE Pallube 32P is readily biodegradable Compressor condensate may be approved by local authorities to be disposed of directly into sanitary sewer systems FLUID LIFE Fluid life is maximum hours based on temperature only Oil change interval to be based on oil per analysis findings 8 000 hours or 1 year ORDERING OPTIONS DESCRIPTION PART NUMBER LUBRICANT PALLUBE 32P 5 GALLON PAIL 00064 005 LUBRICANT P...

Page 72: ... change interval to be based on oil per analysis findings 4 000 hours or 1 year ORDERING OPTIONS DESCRIPTION PART NUMBER LUBRICANT PAL 32 LL FOOD GRADE 5 GALLON PAIL 00062 005 LUBRICANT PAL 32 LL FOOD GRADE 55 GALLON DRUM 00062 055 8 4 7 PAL FLUSHLUBE SL620 PAL Flushlube SL620 is a synthetic fluid designed to dissolve varnish and solubilize sludge from rotary screw air compressors during operation...

Page 73: ...rd for high pressure packages operating between 200 250 psig Optimum Operating Temperature Range Fluid Life vs Operating Temperature is only a guideline for typical oil life if temperature is the only variable to be considered Many variables affect the oil life i e environmental impact from various gases dust and dirt compressor short cycling etc Sullivan Palatek recommends oil sampling as the bes...

Page 74: ...66 Parts Catalog 8 5 COMPRESSOR FRAME AND DRIVE ASSEMBLY 15HP 9 8 5 4 12 1 6 7 2 5 3 14 15 13 12 10 11 ITE 1 1 1 1 1 1 Figure 8 1 AS801 015DT TE R00 ...

Page 75: ... 15 25 HP PALATEK 1 5 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 6 93165 006 NUT WHIZ HEX 50 13 2 7 93115 013 BOLT WHIZ 3 8 16 1 0 GR5 2 8 03000 109 ADAPTER FILTER AIR END 1 9 00520 017 ELEMENT OIL FILTER MG 1 10 00697 010 GUARD COUPLING HALF 2 11 93115 002 BOLT WHIZ LOCK 5 16 18 X 3 4 2 12 93165 003 NUT WHIZ HEX 5 16 18 4 13 18516 076 COUPLING DRIVE 15 HP 1 14 90947 444 KEY 325 X 375 X 1 25 1 15 90947 ...

Page 76: ...ts Catalog 8 6 COMPRESSOR FRAME AND DRIVE ASSEMBLY 20 30HP 12 13 14 11 10 15 15 21 19 20 8 9 17 18 2 5 6 7 3 4 1 16 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Figure 8 2 AS801 030D7H TE REV 00 ...

Page 77: ...ATEK MD 1 50000 725 AIR END 25D7 97AE PALATEK MD 1 50000 728 AIR END 25D 25HP D4 97AE PALATEK MD 1 50000 735 AIR END 30D7 97AE PALATEK MD 1 9 93115 034 BOLT WHIZ 1 2 13 x 1 1 2 4 10 08516 051 HUB DRIVEN 1 38 BORE 1 11 90947 022 KEY SQ 5 16 x 1 1 8 1 12 08516 560 HUB DRIVE 1 625x 375 1 13 00858 005 KEY FLAT 375x1 875x 815 1 14 08516 029 SPIDER COUPLING 20 50 HP 1 15 90502 108 SETSCREW 3 8 16 X 3 4 ...

Page 78: ...COMPRESSOR FRAME AND DRIVE ASSEMBLY 40HP 3 20 20 15 17 16 6 7 22 21 4 5 11 13 12 14 2 1 8 19 10 18 9 23 24 26 25 REV ITEM P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 8 3 AS801 040DS TE R00 ...

Page 79: ...8 BORE 1 10 08516 029 SPIDER COUPLING 20 50HP 1 11 93115 074 BOLT WHIZ 1 2 13 X 2 1 2 2 12 93165 006 NUT WHIZ HEX 50 13 2 13 93115 013 BOLT WHIZ 3 8 16 1 0 GR5 2 14 93165 002 NUT WHIZ 1 4 20 2 15 00697 009 GUARD COUPLING HALF 2 16 93115 002 BOLT WHIZ 1 4 20 X 1 2 2 17 93165 003 NUT WHIZ HEX 5 16 18 2 18 90947 022 KEY SQ 5 16 X 1 1 8 1 19 90947 166 KEY SQ 1 2 X 2 1 20 90502 108 SETSCREW 3 8 16 X 3 ...

Page 80: ...72 Parts Catalog 8 8 PNEUMATIC CONTROLS ASSEMBLY 15 40HP 15 14 1 5 22 23 21 13 3 2 12 11 24 E FOR REFERENCE ONLY SEE AIR INLET CONTROLS FOR SOLENOID VALVE COMPONENTS Figure 8 4 AS802 01540D R00 ...

Page 81: ...2 ELBOW 90 NT 1 4 X 1 8 M 1 16 09175 001 GAUGE DELTA P 0 15 PSID 1 17 09175 030 GAUGE DELTA P 0 30 PSID 1 18 08312 026M GAUGE TEMP 2 5 6FT CAP 1 19 09174 325 GAUGE PRES LIQ FIL 2 5 2 20 91550 042 CONN NT 1 4 X 1 8 FPT 4 21 91550 044 CONN NT 1 4 X 1 4 FPT 2 22 00944 007 PANEL GAUGE 5 HOLE 1 23 08378 061 DECAL 5 GAUGE PANEL 1 24 09345 006 SWITCH PRESSURE NEMA 1 125 PSI 1 09345 012 SWITCH PRESSURE NE...

Page 82: ...rts Catalog 8 9 CONTROL PANEL ASSEMBLY 15 40HP 3 7 3 7 6 5 2 4 6 1 ITEM NO PART NUMBER 1 00195 107 2 08312 026M 3 09174 325 4 09175 001 5 09175 030 6 91550 042 7 91550 044 1 2 3 4 Figure 8 5 AS809 030DG R00 ...

Page 83: ...BER DESCRIPTION QTY 1 00195 107 PANEL ENCL 1 2 08312 026M GAUGE TEMP 2 5 6 FT CAP 1 3 09174 325 GAUGE PSI 2 5 DIA LIQUID FIL 2 4 09175 001 GAUGE DELTA P 0 15 PSID 1 5 09175 030 GAUGE DELTA P 0 30 PSID 1 6 91550 042 CONN NT 1 4 X 1 8 FPT 4 7 91550 044 CONN NT 1 4 X 1 4 FPT 2 ...

Page 84: ...76 Parts Catalog 8 10 AIR INLET ASSEMBLY 15 30HP 13 12 11 13 12 4 5 2 3 14 1 Figure 8 6 AS805 030D7H TE R00 ...

Page 85: ... 2 1 4 28174 060 FILTER AIR 6 OD 1 5 92320 080 CLAMP HOSE 4 1 2 1 6 00131 060 BAND MTG 6 0 1 11 00216 045 BRACKET AIR FILTER PH 1 12 93115 012 BOLT WHIZ 5 16 18 X 1 3 13 93165 003 NUT WHIZ HEX 5 16 18 3 14 90660 344 O RING VITON 1 16 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 4 17 94561 002 PLUG PIPE 1 4 SQUARE HD 1 See 8 3 Recommended Spare Parts List on page 61 for repair kit and filter elements ...

Page 86: ...PRESSURE REGULATOR INTERNAL TO CONTROLS AA BLOWDOWN LINE BB ATMOSHPERIC VENT LINE CC RECIRCULATION LINE ITEM PART NUMBER DESCRIPTION QTY 1 00901161 0005 BUSHING RDC GALV 1 2 X1 4 2 2 00906058 0004 NIPPLE HEX PIPE 1 4 X 1 4 1 3 03001 063 ORIFICE 063 1 4 M X F 1 4 05019730 0005 VALVE CHECK 1 4NPT 1 5 09790 007E VALVE INTAKE 3 OD 90DEG 1 6 40529 011 VALVE SOLENOID 2 W NO120V 1 7 91550 064 CONN NT 3 8...

Page 87: ...CK 1 4NPT 1 4 09790 007E VALVE INTAKE 3 OD 90DEG 1 5 40529 010 VALVE SOLENOID 2 W NO120V 1 6 91550 064 CONN NT 3 8 X1 4 FPT 1 7 91553 044 CONN NT 1 4 X 1 4 MPT 1 8 91557 044 ELBOW 90 NT 1 4 X 1 4 M 3 9 91557 064 ELBOW 90 NT 3 8 X 1 4 M 2 10 91564 044 TEE MALE RUN 1 4NT X 1 4 1 11 94561 002 PLUG PIPE 1 4 SQUARE HD 1 12 95510 004 TEE STRT BRASS 1 4 2 13 96399 004 ELBOW 1 4 MNPT X MNPT STEEL 1 ...

Page 88: ...80 Parts Catalog 8 12 AIR INLET ASSEMBLY 40HP 14 15 5 15 4 3 2 13 1 Figure 8 8 AS805 040DS TE REV 00 ...

Page 89: ...FILTER AIR 8 00 O D 1 4 00131 082 BAND AIR FILTER 8 FPG 1 5 00216 047 BRACKET AIR FILTER PH 1 6 90660 344 O RING VITON 1 13 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 4 14 93115 012 BOLT WHIZ 5 16 18 X 1 3 15 93165 003 NUT WHIZ HEX 5 16 18 3 16 92320 128 CLAMP HOSE 4 1 2 1 17 92320 144 CLAMP HOSE 4 1 2 1 See 8 3 Recommended Spare Parts List on page 61 for repair kit and filter elements ...

Page 90: ...ESSURE REGULATOR INTERNAL TO CONTROLS AA BLOWDOWN LINE BB ATMOSHPERIC VENT LINE CC RECIRCULATION LINE ITEM PART NUMBER DESCRIPTION QTY 1 00901161 0005 BUSHING RDC GALV 1 2 X1 4 2 2 00906058 0004 NIPPLE HEX PIPE 1 4 X 1 4 1 3 03001 063 ORIFICE 063 1 4 M X F 1 4 05019730 0005 VALVE CHECK 1 4NPT 1 5 09790 007E VALVE INTAKE 3 OD 90DEG 1 6 40529 011 VALVE SOLENOID 2 W NO120V 1 7 91550 064 CONN NT 3 8 X...

Page 91: ...19730 0005 VALVE CHECK 1 4NPT 1 5 09790 007E VALVE INTAKE 3 OD 90DEG 1 6 40529 011 VALVE SOLENOID 2 W NO120V 1 7 91550 064 CONN NT 3 8 X1 4 FPT 1 8 91553 044 CONN NT 1 4 X 1 4 MPT 1 9 91557 044 ELBOW 90 NT 1 4 X 1 4 M 3 10 91557 064 ELBOW 90 NT 3 8 X 1 4 M 2 11 91564 044 TEE MALE RUN 1 4NT X 1 4 1 12 94561 002 PLUG PIPE 1 4 SQUARE HD 1 13 95510 004 TEE STRT BRASS 1 4 2 14 96399 004 ELBOW 1 4 MNPT ...

Page 92: ...1 4 19 96399 004 ELBOW 1 4 MNPT 20 95784 004 VALVE DRAIN 1 4 21 94561 002 PLUG PIPE 1 4 SQ 22 09600 126 TUBE 1 MPCV AC 23 96390 161 ELBOW CMS 1 X 1 24 03286 003 FITTING SIPHON 1 25 08000 019 ELEMENT SEPARA 26 09602 024 TUBE OIL TOP RT 27 09602 025 TUBE SCAV BTM R 28 96390 042 ELBOW CMS 1 4T 29 93115 013 BOLT WHIZ 3 8 16 30 93165 004 NUT WHIZ HEX 3 8 31 B29349 064 KIT OIL RTRN SIG 32 96363 044 CONN...

Page 93: ...T 1 4 X 1 4 M 1 16 17254 016 SIGHT GLASS 1 00 MNPT 1 17 07255 016 CAP VENTED 1 18 91553 044 CONN NT 1 4 X 1 4 MPT 1 19 96399 004 ELBOW 1 4 MNPT X MNPT STEEL 1 20 95784 004 VALVE DRAIN 1 4 F X F 1 21 94561 002 PLUG PIPE 1 4 SQUARE HD 1 22 09616 055 TUBE 1 MPCV AC 25D 30D7 1 23 96390 161 ELBOW CMS 1 X 1 1 24 03286 003 FITTING SIPHON 1 4 MNPT X 1 4 TUBE 1 25 08000 019 ELEMENT SEPARATOR 15 30 HP 1 26 ...

Page 94: ... CONN NT 17 91564 042 TEE MAL 18 09602 024 TUBE OIL 19 09602 025 TUBE SC 20 96390 042 ELBOW C 21 17254 016 SIGHT GL 22 07255 016 CAP VEN 23 96399 004 ELBOW 1 24 95784 004 VALVE D 25 94561 002 PLUG PIP 26 09616 055 TUBE 1 27 96390 161 ELBOW C 28 93115 013 BOLT WH 29 93165 004 NUT WHI 30 B29349 064 KIT OIL R 31 96363 044 CONN CM 32 09349 001 SIGHTGLA 33 18577 001 INSERT 34 03001 041 ORIFICE I 35 000...

Page 95: ...BE 1 15 91557 064 ELBOW 90 NT 3 8 X 1 4 M 2 16 91553 044 CONN NT 1 4 X 1 4 MPT 1 17 91564 042 TEE MALE RUN 1 4NT X 1 8 2 18 09602 024 TUBE OIL TOP RTN 15 30HP 1 19 09602 025 TUBE SCAV BTM RTN 15 30HP 1 20 96390 042 ELBOW CMS 1 4T X 1 8 MPT 1 21 17254 016 SIGHT GLASS 1 00 MNPT 1 22 07255 016 CAP VENTED 1 23 96399 004 ELBOW 1 4 MNPT X MNPT STEEL 1 24 95784 004 VALVE DRAIN 1 4 F X F 1 25 94561 002 PL...

Page 96: ...O AFTERCOOLER ITEM PART 1 0344 2 0063 3 9277 4 0800 5 9030 6 9011 7 0310 8 9117 9 0961 10 9636 11 0960 12 9639 13 9016 14 9156 15 1725 16 0725 17 9551 18 9246 19 0966 20 9155 21 9155 22 9155 23 0328 24 0960 25 0960 26 9639 27 9316 28 9311 29 9639 30 9578 31 9456 32 B293 33 963 34 093 35 185 36 030 37 000 38 955 REV D C 1 3 4 5 E B A 2 Figure 8 12 AS803 040DS TE R00 ...

Page 97: ... 95510 004 TEE 250 MNPT X FNPT X FNPT BRASS 2 18 92469 200 NIPPLE YEL BRASS 1 4 X 6 1 19 09661 002 REGULATOR 1 4 FNPT 1 20 91557 064 ELBOW 90 NT 3 8 X 1 4 M 1 21 91557 044 ELBOW 90 NT 1 4 X 1 4 M 1 22 91553 044 CONN NT 1 4 X 1 4 MPT 1 23 03286 003 FITTING SIPHON 1 4 MNPT X 1 4 TUBE 1 24 09602 026 TUBE OIL TOP RTN 40 50HP 1 25 09602 027 TUBE SCAV BTM RTN 40 60HP 1 26 96390 042 ELBOW CMS 1 4T X 1 8 ...

Page 98: ...K 8 5 7 6 1 15 4 9 9 17 16 15 4 18 9 4 13 14 11 12 2 3 10 ITEM PART NUM 1 07711 20 2 13400 10 3 03216 10 4 93115 00 5 08207 05 6 90659 12 7 09505 00 8 90115 09 9 80120 01 10 00851 00 11 08080 02 12 92224 04 13 90947 25 14 90502 06 15 93165 00 16 09612 01 17 09612 02 18 80120 01 Figure 8 13 AS804 015DT TE R00 ...

Page 99: ...AT 155 185 1 8 90115 093 BOLT HH 3 8 16 X 3 2 9 80120 010 CONN CMS ORB 5 8 X 875M 3 10 00851 001 HUB FAN 1 3 8 BORE X 1 15 20 25 30 HP 1 00851 002 HUB FAN 1 3 8 BORE X 1 25D4 HP 1 11 08080 016 FAN 15 HP 1 08080 021 FAN 20 HP 1 08080 025 FAN 25D HP 1 08080 018 FAN 25D4 HP 1 12 92224 047 BOLT SOC 1 4 20 X 3 4 4 13 90947 252 KEY SQ 5 16 X 3 4 1 14 90502 063 BOLT SOC 1 4 20 X 3 4 1 15 93165 002 NUT WH...

Page 100: ...E THER 9 09610 024 TUBE CLR TO 10 80120 012 CONN CMS O 11 09612 026 TUBE 5 8 SU 12 93115 012 BOLT WHIZ 5 13 93165 003 NUT WHIZ HE 14 80120 010 CONN CMS O 15 08080 033 FAN 30D7 H3 16 00851 002 HUB FAN 25 17 92224 047 BOLT SOC 1 4 18 00858 005 KEY FLAT 375 19 90502 063 BOLT SOC 1 4 D C 1 3 4 5 A B C D E E B A 2 FIRST USED ON TOLERANCES AS FOLLOWS THIS DRAWING AND ALL INFORMATION THE CHE DRA ANGLES O...

Page 101: ...55 HOUSING BY PASS 1 7 90115 093 BOLT HH 3 8 16 X 3 2 8 09505 006 VALVE THERMOSTAT 155 185 1 9 09610 024 TUBE CLR TO AE 25D4 30D7 1 10 80120 012 CONN CMS ORB 3 4 X 1 06M 1 11 09612 026 TUBE 5 8 SUMP TV 25D4 1 12 93115 012 BOLT WHIZ 5 16 18 X 1 4 13 93165 003 NUT WHIZ HEX 5 16 18 10 14 80120 010 CONN CMS ORB 5 8 X 875M 3 15 08080 033 FAN 30D7 H30 1 16 00851 002 HUB FAN 25D4 30D7 1 17 92224 047 BOLT...

Page 102: ...121 O 8 00851 003 H 9 08080 044 F 10 92224 047 B 11 09505 006 V 12 90947 166 K 13 80120 012 C 14 93115 002 B 15 93165 003 N 16 09612 142 T 17 09612 143 T 18 90502 063 S D C 1 3 4 5 A B C D E E B A 2 KRO FIRST USED ON TOLERANCES AS FOLLOWS THIS DRAWING AND ALL INFORMATION THEREIN IS THE CHECKED BY DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 02...

Page 103: ... BY PASS 1 6 90115 093 BOLT HH 3 8 16 X 3 2 7 90659 121 O RING VITON 2 8 00851 002 HUB FAN 40D 1 9 08080 042 FAN 40D TEFC MTR 16 1 10 92224 047 BOLT SOC 1 4 20 X 3 4 4 11 09505 006 VALVE THERMOSTAT 155 185 1 12 90947 166 KEY SQ 1 2 X 2 1 13 80120 012 CONN CMS ORB 3 4 X 1 06M 4 14 93115 002 BOLT WHIZ LOCK 5 16 18 X 3 4 12 15 93165 002 NUT WHIZ 1 4 20 12 16 09612 142 TUBE 3 4 SUMP TO TV 1 17 09612 1...

Page 104: ...3 024 ELBOW 12 91135 012 UNION 3 13 91160 009 BUSHING 14 91161 019 BUSHING 15 91165 001 BUSHING 16 91165 005 BUSHING 17 91176 024 NIPPLE 18 91177 012 NIPPLE 19 91181 077 NIPPLE 20 92469 260 NIPPLE 21 93115 003 BOLT W 22 93115 023 BOLT W 23 93165 004 NUT WHI 24 95329 091 TEE R 1 25 96363 012 CONN C 26 96363 202 CONN C 27 96390 012 ELBOW 28 00901161 0013 BUSHING 29 00901161 0021 BUSHING REV DE 00 RE...

Page 105: ... SUPPORT HEAT EXCHANGER 40HP 1 9 80220 012 ELBOW CMS ORB 3 4 X 1 06M 2 10 91023 012 ELBOW PIPE 90 DEGS 3 4 1 11 91023 024 ELBOW PIPE 90 DEGS 1 1 2 1 12 91135 012 UNION 3 4 GALV 1 13 91160 009 BUSHING 3 4 X 1 2 STEEL 1 14 91161 019 BUSHING RDC 1 50 X 75 1 15 91165 001 BUSHING RDC 1 4 X 1 8 1 16 91165 005 BUSHING RDC 1 2 X 1 4 1 17 91176 024 NIPPLE CL BLK SCH80 1 5 1 18 91177 012 NIPPLE CL GLV SCH80...

Page 106: ... 40HP 13 3 9 14 12 8 1 3 6 2 4 4 2 12 14 10 12 7 11 11 16 14 13 12 12 5 15 ITEM NO PART N 1 00009 2 0019 3 0019 4 0019 5 0019 6 0019 7 0019 8 0019 9 00195 10 0019 11 0099 12 0327 13 9311 14 9311 15 9316 16 9316 D C 1 3 4 5 A B C D E E B A 2 Figure 8 17 AS77149 1540HOR R00 ...

Page 107: ... DOOR W O HOLE 41 X 38 2 5 00195 051 PANEL DISCHARGE 1 6 00195 302 BASE FRAME ASSY 15 40 1 7 00195 317 PANEL ENCL TOP 26 X 38 2 8 00195 318 PNL END W FLTR OPENING 1 9 00195 326 PANEL INLET BFL 25 X 38 1 10 00195 330 PANEL 1 11 00992 019 PANEL PLENUM 15 30D 1 12 03270 005 LATCH TRIGGER COMP 8 13 93115 001 BOLT WHIZ 1 4 20 X 3 4 24 14 93115 387 BOLT WHIZ 1 4 X 1 2 15 15 93165 002 NUT WHIZ 1 4 20 GR5...

Page 108: ...7 6 15 7 16 13 12 14 18 17 11 15 15 9 18 ITEM NO PART NU 1 00009 0 2 00195 0 3 00195 0 4 00195 0 5 00195 3 6 00195 3 7 00195 3 8 00195 3 9 00195 3 10 00195 3 11 00195 9 12 00195 9 13 00195 9 14 00195 9 15 03270 0 16 93115 0 17 93115 3 18 93165 0 D C 1 3 4 5 A B C D E E B A 2 Figure 8 18 AS77149 1540 R00 ...

Page 109: ...BFL 25 X 38 1 11 00195 932 BAFFLE Z PANEL FOR 07711 202 COOLER 1 00195 931 BAFFLE Z PANEL FOR 07711 203 COOLER 1 12 00195 934 BAFFLE SIDE PANEL FOR 07711 202 COOLER 1 00195 933 BAFFLE SIDE PANEL FOR 07711 203 COOLER 1 13 00195 936 BAFFLE SIDE PNL W HOLE FOR 07711 202 COOLER 1 00195 935 BAFFLE SIDE PNL W HOLE FOR 07711 203 COOLER 1 14 00195 938 BAFFLE BTM PNL FOR 07711 202 COOLER 1 00195 937 BAFFLE...

Page 110: ...7 6 11 11 9 14 15 13 16 ZO ITEM NO PART NUMB 1 00009 009 2 00195 010 3 00195 011 4 00195 013 5 00195 302 6 00195 331 7 00195 317 8 00195 318 9 00195 319 10 00195 326 11 03270 005 12 93115 001 13 93115 387 14 93165 002 15 18080 010 16 93165 002 D C 1 3 4 5 A B C D E E B A 2 Figure 8 19 AS77149 1550W R00 ...

Page 111: ... HOLE 41 X 38 2 5 00195 302 BASE FRAME ASSY 15 40 1 6 00195 331 PANEL 1 7 00195 317 PANEL ENCL TOP 26 X 38 2 8 00195 318 PNL END W FLTR OPENING 1 9 00195 319 PNL DISCHARGE END 38 X 38 1 10 00195 326 PANEL INLET BFL 25 X 38 1 11 03270 005 LATCH TRIGGER COMP 8 12 93115 001 BOLT WHIZ 1 4 20 X 3 4 12 13 93115 387 BOLT WHIZ 1 4 X 1 2 15 14 93165 002 NUT WHIZ 1 4 20 GR5 PLT 4 15 18080 010 FAN EXHAUST AS...

Page 112: ...NOTES ...

Page 113: ...NOTES ...

Page 114: ...1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 809 0203 info palatek com www sullivan palatek com ...

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