SUHNER ROTOstar, Technical Document

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• Ensure that the desired speed A4 is permissible for the tool and
toolholder used.
1. Remove retention pin A2 .
2. Turn excenter A5 clockwise until it reaches the limit stop. Re-
lease retention pin A2 . All speeds must be visible in this position.
3. Move excenter A5 axially until the correct.
4. Operating speed A4 is positioned in front of the speed
indicator A3.
5. Turn excenter A5 all the way to the left.
6. Retention pin A2 must click audibly into place.
7. Ensure that the correct operating speed is positioned directly
and centrally in front of the speed indicator A3. If the retention
pin does not click into place, or the selected speed is not dis-
played in the center, the procedure must be repeated from Step
1 .
• Attention: In case the machine is operated in one gear position
only - one must at least once a week switch through all positions
for a brief period in order to redistribute the grease for long gear
service life. (run without flex.Shaft and handpiece)
3 .
2
Connect the flexible shaft
to the motor see Figs. A + B
1. Insert pin in retention hole.
2. Slightly withdraw threaded coupling
B1 from casing coupler B2 .
3. Insert second pin through transverse hole in threaded coupling
B1 and
4. Fasten tightly onto the motor shaft A6 .
5. Remove pins.
6. Insert casing coupler
B2 completely into excenter hole A5 .
7. Depress spring-loaded pin B3 and completely insert casing
coupler B2 .
8. Spring-loaded pin B3 must click audibly into place in the retenti-
on hole. Ensure that spring-loaded pin B3 has locked firmly into
place. If necessary, move/rotate casing coupler B2 until spring-
loaded pin B3 clicks into place.
3 .
3
Connect the SAK safety clutch
(accessory) see Fig. C
Machine elements
C1 Retention hole C3 Locking pin C5 Driving pin
C2 Safety lever C4 Spring-loaded pin
Use the Type SAK G28 safety clutch to protect operator from
accidental start-up.
1. Insert casing coupler
B8 into tool connection.
2. Depress spring-loaded pin B7 and completely insert casing
coupler B8 .
3. Spring-loaded pin B7 must click audibly into place in retention
hole C1 . Ensure that spring-loaded pin B7 has locked firmly into
place. If necessary, move/rotate casing coupler B8 until spring-
loaded pin B7 clicks into place.
3 .
4
Connect toolholders
see Fig. C
The connection of toolholders corresponds to the procedure de-
scribed in Item 3.3.
Note: Toolholders WI10, BSG10 and FSM can be rotated on the
casing coupler for easier handling.
3 .
5
Start-up with SAK safety clutch (deadman switch)
See Fig. D
Only with machine in OFF position !
1. Depress locking pin
C3 .
2. Completely depress safety lever C2 . If necessary, move to star-
ting position by turning the working spindle D1 and repeatedly
depressing safety lever C2 .
• Attention: The powerfull machine develops a heavy torque when
switched-on. Thus secure yourself in a rigid position and hold
on to the handpiece.
• Switch on drive motor A1 (Motor starts softly.)
• Switch off by releasing lever C2 . Torque transmission to the
toolholder is interrupted. Locking pin C3 protects from automatic
start-up.
• Switch machine off in order to return safety lever C2 to starting
position.
4
.
0
Accessories
Toolholder maintenance: General
• See respective spare parts list for wear parts.
• Clean off grinding dust daily.
• Do not immerse in liquid.
• Bearings are greased for life.
• Change gear grease every 12 months. (Your SUHNER Service
Centre can perform this work quickly and efficiently.)
Change of tools / abrasives : General
• Unplug power supply before each tool change.
• Clean clamp fitting before mounting.
• Ensure flawless runout and only use low-vibration tools. It is
essential that you take note of the permissible speed in this
context.
4 .
1
FH 10 Straight toolholder
see Fig. E
Tool connection Type: G28 = ø 28 mm
Collets up to ø 8 mm see catalogue
Weight 0.55 kg
Permissible operating speed up to 15,000 RPM
For flexible shaft Type: NA 10 DIN 10 / G28
Machine elements
1 Collet 2 Clamping nut 3 Wrench 18 mm (x2)
Suitable Tools
4 Burs, specialty abrasives, materials conditioning products
5 Mounted points, Attention: always observe mounting
instructions.
4 .
2
WI 10 Right angle toolholder
see Fig. F
Tool connection Type: G28 = ø 28 mm
Collets up to ø 8 mm see catalogue
Weight 0.55 kg
Permissible operating speed up to 15,000 RPM
For flexible shaft Type: NA 10 DIN 10 / G28
Machine elements: 7 Allen wrench 5 mm
1 Right angle gear head 8 Mounted points
2 Spindle 9 Burs, specialty abrasives
3 Safety guard 10 Disc Pd holders
4 Washer 11 Collet
5 Grinding / cutting wheels 12 Wrench 11 mm
6 Clamping bolt 13 Wrench 17 mm
Suitable Tools
General: If possible always mount shank in collet 11 until it
bottoms out.
10 Disc Pd holders up to 3" dia. (ø75 mm)
9 Burs, specialty abrasives, materials conditioning products
8 Mounted points, Attention: always observe mounting
instructions.
5 Reinforced Grinding/Cutting wheels - with 10 mm bore up
to 3" x 1/4"
Tool change
• Hold spindle
2 tight with wrench 13 .
• Loosen or tighten collet 11 with wrench 12 .
• Loosen or tighten clamping bolt 6 with allen wrench 7 .
4.
3
BSG 10 Belt grinding attachment
see Fig. G
Type: BSG 10/35 BSG 10/50
Grinding belt W x L 35 x 450 50 x 450
Tool connection G28 = ø 28 mm
Weight 1.59 kg
Permissible operating speed up to 7,000 RPM
For flexible shaft NA 12 DIN 10 / G28
Machine elements
1 Safety guard 8 Washer
2 Box spanner 17 mm 9 Drive spindle
3 Grinding belt 10 Mounting pivot
4 Hexagon nut 11 Idler wheel end
5 Cover 12 Tracking bolt