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11

engine can be independently rotated with the
timing belts removed. As can be seen from the
figure, if the intake and exhaust valves are lifted
simultaneously, their heads will interfere with
each other, resulting in bent valves.

(A) Intake camshaft
(B) Exhaust camshaft

• When the timing belts are not installed, four
camshafts are held at the “zero-lift” position,
where all cams on camshafts do not push the
intake and exhaust valves down. (Under this
condition, all valves remain unlifted.)
• When the camshafts are rotated to install the
timing belts, #2 intake and #4 exhaust cam of
left-hand camshafts are held to push their corresponding
valves down. (Under this condition,
these valves are held lifted.) Right-side camshafts
are held so that their cams do not push
valves down.
• Left-hand camshafts must be rotated from
the “zero-lift” position to the position where the
timing belt is to be installed at as small an angle
as possible, in order to prevent mutual interference
of intake and exhaust valve heads.
• Do not allow the camshafts to rotate in the direction
shown in the figure as this causes both

Summary of Contents for STi TIMING BELT

Page 1: ...ed trained automotive technicians or those with the necessary automotive knowledge to properly complete the job In some cases special tools may be required Installation should never be undertaken by u...

Page 2: ...s Remove the serpentine belts ALTERNATOR POWER STEERING BELT 1 Remove the belt cover 2 Loosen the lock bolt A 3 Loosen the slider bolt B 4 Remove the Alternator Power Steering belt C AIR CONDITIONING...

Page 3: ...C belt tensioner Remove the crankshaft pulley 1 Remove the crankshaft pulley bolt To lock crankshaft use ST 499977300 CRANKSHAFT PULLEY WRENCH 2 Remove the crankshaft pulley Remove the timing belt cov...

Page 4: ...3 2 Remove the right hand belt cover B 3 Remove the front belt cover C Remove the timing belt 1 Remove the timing belt guides MT vehicle...

Page 5: ...ST 499987500 and align alignment marks on crankshaft sprocket lefthand intake camshaft sprocket left hand exhaust camshaft sprocket right hand intake camshaft sprocket and right hand exhaust camshaft...

Page 6: ...5 Z1 54 5 tooth length Z2 51 tooth length Z3 28 tooth length 3 Remove the belt idler A...

Page 7: ...never rotate the intake and exhaust camshaft sprocket If the camshaft sprocket is rotated the intake and exhaust valve heads strike together and valve stems are bent Remove the automatic belt tension...

Page 8: ...gf 2 205 lb Press the adjuster rod as far as the end surface of the cylinder Do not press the adjuster rod into the cylinder Doing so may damage the cylinder Do not release the press pressure until st...

Page 9: ...8 4 Install the automatic belt tension adjuster assembly Tightening torque 39 N m 4 0 kgf m 28 9 ft lb...

Page 10: ...t sprocket with mark on the oil pump cover at cylinder block 2 Align single line mark A on the right hand exhaust camshaft sprocket with notch B on belt cover 3 Align single line mark A on the right h...

Page 11: ...as viewed from front of engine 5 Align single line mark A on left hand intake camshaft sprocket with notch B on belt cover by turning the sprocket clockwise as viewed from front of engine Ensure doubl...

Page 12: ...condition all valves remain unlifted When the camshafts are rotated to install the timing belts 2 intake and 4 exhaust cam of left hand camshafts are held to push their corresponding valves down Under...

Page 13: ...the alignment mark on the timing belt with marks on the sprockets in the alphabetical order shown in the figure While aligning marks position the timing belt properly CAUTION Disengagement of more th...

Page 14: ...ets are aligned 9 After ensuring that the marks on the timing belt and sprockets are aligned remove the stopper pin from tensioner adjuster 10 Install the timing belt guide MT vehicle 1 Temporarily ti...

Page 15: ...14 11 Tighten the remaining bolts Tightening torque 9 8 N m 1 0 kgf m 7 2 ft lb...

Page 16: ...15 Install the timing belt cover 1 Install the front belt cover C Tightening torque 5 N m 0 5 kgf m 3 6 ft lb 2 Install the right hand belt cover B...

Page 17: ...0 CRANKSHAFT PULLEY WRENCH 3 Clean the crankshaft pulley thread using an air jet 4 Apply engine oil to the crankshaft pulley bolt seat and thread 5 Tighten the bolts temporarily with tightening torque...

Page 18: ...olts temporarily with tightening torque of 44 N m 4 5 kgf m 33 ft lb 11 Tighten the crankshaft pulley bolts keeping them in an angle between 65 degrees and 75 degrees CAUTION Conduct the tightening pr...

Page 19: ...18 Tightening torque Lock bolt through bolt 25 N m 2 5 kgf m 18 ft lb Slider bolt 8 N m 0 8 kgf m 5 5 ft lb 17 Install the belt cover...

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