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7

Install the automatic belt tension adjuster assembly and belt
idler

CAUTION:
• Always use a vertical type pressing tool to
move the adjuster rod down.
• Do not use a lateral type vise.
• Push the adjuster rod vertically.
• Be sure to slowly move the adjuster rod down
applying a pressure of 294 N (30 kgf, 66 lb).
• Press-in the push adjuster rod gradually taking
more than three minutes.
• Do not allow press pressure to exceed 9,807
N (1,000 kgf, 2,205 lb).
• Press the adjuster rod as far as the end surface
of the cylinder. Do not press the adjuster
rod into the cylinder. Doing so may damage the
cylinder.
• Do not release the press pressure until stopper
pin is completely inserted.
(1) Attach the automatic belt tension adjuster
assembly to the vertical pressing tool.
(2) Slowly move the adjuster rod down with a
pressure of 294 N (30 kgf, 66 lb) until the adjuster
rod is aligned with the stopper pin hole in the
cylinder.

(3) With a 2 mm (0.08 in) dia. stopper pin or a 2
mm (0.08 in) (nominal) dia. hex bar wrench inserted
into the stopper pin hole in the cylinder,
secure the adjuster rod.

Summary of Contents for STi TIMING BELT

Page 1: ...ed trained automotive technicians or those with the necessary automotive knowledge to properly complete the job In some cases special tools may be required Installation should never be undertaken by u...

Page 2: ...s Remove the serpentine belts ALTERNATOR POWER STEERING BELT 1 Remove the belt cover 2 Loosen the lock bolt A 3 Loosen the slider bolt B 4 Remove the Alternator Power Steering belt C AIR CONDITIONING...

Page 3: ...C belt tensioner Remove the crankshaft pulley 1 Remove the crankshaft pulley bolt To lock crankshaft use ST 499977300 CRANKSHAFT PULLEY WRENCH 2 Remove the crankshaft pulley Remove the timing belt cov...

Page 4: ...3 2 Remove the right hand belt cover B 3 Remove the front belt cover C Remove the timing belt 1 Remove the timing belt guides MT vehicle...

Page 5: ...ST 499987500 and align alignment marks on crankshaft sprocket lefthand intake camshaft sprocket left hand exhaust camshaft sprocket right hand intake camshaft sprocket and right hand exhaust camshaft...

Page 6: ...5 Z1 54 5 tooth length Z2 51 tooth length Z3 28 tooth length 3 Remove the belt idler A...

Page 7: ...never rotate the intake and exhaust camshaft sprocket If the camshaft sprocket is rotated the intake and exhaust valve heads strike together and valve stems are bent Remove the automatic belt tension...

Page 8: ...gf 2 205 lb Press the adjuster rod as far as the end surface of the cylinder Do not press the adjuster rod into the cylinder Doing so may damage the cylinder Do not release the press pressure until st...

Page 9: ...8 4 Install the automatic belt tension adjuster assembly Tightening torque 39 N m 4 0 kgf m 28 9 ft lb...

Page 10: ...t sprocket with mark on the oil pump cover at cylinder block 2 Align single line mark A on the right hand exhaust camshaft sprocket with notch B on belt cover 3 Align single line mark A on the right h...

Page 11: ...as viewed from front of engine 5 Align single line mark A on left hand intake camshaft sprocket with notch B on belt cover by turning the sprocket clockwise as viewed from front of engine Ensure doubl...

Page 12: ...condition all valves remain unlifted When the camshafts are rotated to install the timing belts 2 intake and 4 exhaust cam of left hand camshafts are held to push their corresponding valves down Under...

Page 13: ...the alignment mark on the timing belt with marks on the sprockets in the alphabetical order shown in the figure While aligning marks position the timing belt properly CAUTION Disengagement of more th...

Page 14: ...ets are aligned 9 After ensuring that the marks on the timing belt and sprockets are aligned remove the stopper pin from tensioner adjuster 10 Install the timing belt guide MT vehicle 1 Temporarily ti...

Page 15: ...14 11 Tighten the remaining bolts Tightening torque 9 8 N m 1 0 kgf m 7 2 ft lb...

Page 16: ...15 Install the timing belt cover 1 Install the front belt cover C Tightening torque 5 N m 0 5 kgf m 3 6 ft lb 2 Install the right hand belt cover B...

Page 17: ...0 CRANKSHAFT PULLEY WRENCH 3 Clean the crankshaft pulley thread using an air jet 4 Apply engine oil to the crankshaft pulley bolt seat and thread 5 Tighten the bolts temporarily with tightening torque...

Page 18: ...olts temporarily with tightening torque of 44 N m 4 5 kgf m 33 ft lb 11 Tighten the crankshaft pulley bolts keeping them in an angle between 65 degrees and 75 degrees CAUTION Conduct the tightening pr...

Page 19: ...18 Tightening torque Lock bolt through bolt 25 N m 2 5 kgf m 18 ft lb Slider bolt 8 N m 0 8 kgf m 5 5 ft lb 17 Install the belt cover...

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