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10. ‘‘how-to’’ MAIntenAnce

10.1. enGIne oIL chAnGe

• 

Change engine oil every 100 hours. (For new engine, change oil after 20 hours.)

1.  Drain oil by removing the drain plug and the oil 

filler cap while the engine is warm. 

2.  Reinstall the drain plug and fill the engine with oil 

until it reaches the upper level on the oil filler cap.

Oil Drain Plug

• 

Use fresh and high quality lubricating oil to the specified level as directed on page 9. If contaminated 

or deteriorated oil is used or the quantity of the engine oil is not sufficient, the engine damage will 

result and its life will be greatly shortened.

10.2. serVIcInG the AIr cLeAner

Maintaining  an  air  cleaner  in  proper  condition  is  very  important.  Dirt  induced  through  improperly 

installed,  improperly  serviced  or  inadequate  elements  damages  and  wears  out  engines.  Keep  the 

element always clean.

urethAne foAM DuAL eLeMent tYpe

• 

urethAne foAM cLeAnInG:

 work and clean the urethane foam with detergent. After cleaning, 

dry it. Clean the urethane foam element every 50 hours.

• 

seconD eLeMent:

 clean by tapping gently to remove dirt and blow off dust. Never use oil. Clean 

the paper element every 50 hours of operation, and replace element set every 200 hours.

Dual Element Type

Air Filter

Covercle

Air

Filter

Frame

Urethane

Foam

Paper Element

Clean and replace air cleaner elements more often when operating in dusty environments.

Summary of Contents for WORMS EXPLORER 6510 XL27

Page 1: ...Instructions for use GENERATOR GB MODELS explorer 6510 xL27 explorer 7510 xL27 TRISTAR 6510 MTxL27 EX TRISTAR 8510 MTxL27 EX MU_02GE_EXPL_65_75_TRI_65_85_EX_XL_GB...

Page 2: ...Indicates a strong possibility of severe personal injury loss of life and equipment damage if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if in...

Page 3: ...tions Page 8 4 pre operation check Page 9 5 operating ProcedureS Page 12 6 stopping the generator Page 14 7 oil sensor Page 14 8 wattage information Page 15 9 maintenance schedule Page 17 10 hoW to ma...

Page 4: ...products and this instruction manual Read the operator s instruction manual Stay clear of the hot surface Exhaust gas is poisonous Do not operate in an unventilated room Stop the engine before refueli...

Page 5: ...e polarity U r Rated voltage V Minus negative polarity T max Maximum ambient tempera ture C STOP position of a bistable push control COS Rated power factor ON position of a bistable push control I r R...

Page 6: ...rator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it...

Page 7: ...y hot during and for some time after operation Keep combustible materials well away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious...

Page 8: ...quency 50 Hz Single socket 230V IP44 10 16A 1 1 1 1 Single socket 230V 16A CEE 1 1 Three socket 400V 3P T N 16A 1 1 Protection Sockets protected with a circuit breaker ENGINE Engine Model EX 35 EX 40...

Page 9: ...b Do not screw in the oil filler cap when checking oil level Oil Capacity Upper Level explorer 6510 xL27 1 2 L explorer 7510 xL27 tristar 6510 MTXL27 EX tristar 8510 MTXL27 EX Change oil if contaminat...

Page 10: ...Tank Cap Fuel tank capacity 27 liters Full Empty Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel cock before refueling wi...

Page 11: ...conductor which has been already grounded to the earth If such grounding conductor or grounding electrode is unavailable connect the grounding lug of the generator to the grounding terminal of the us...

Page 12: ...rminal of the battery 5 OPERATING ProcEdures Check the oil level before each operations as outlined on page 9 Never change the accelerator position which is set at the factory 5 1 STARTING THE ENGINE...

Page 13: ...engine without a load for a few minutes electrical starter model 1 Insert the key inside the switch key and turn it to the position Then turn it right START in order to start the engine 2 When the en...

Page 14: ...cal device is grounded Failure to ground unit could lead to electrical shock Check the amperage of the receptacles and be sure not to take a current exceeding the specified amperage Be sure that the t...

Page 15: ...automatically stops the engine when the oil level falls below a predetermined level When engine has stopped automatically switch off generator s no fuse breaker and check the oil level Refill engine...

Page 16: ...normal running wattage in order to start For example a 5 000 watt generator would only be able to drive a 1 000 to 1 700 watt pump NOTE The following wattage chart is general guide only Refer to your...

Page 17: ...1 A 3 A 5 A 8 A 10 A 12 A 15 A 0 75 18 7 30 0 18 2 477 2 5V 8V 12V Voltage drop 1 27 16 12 30 0 18 1 486 1 5V 5V 7 5V 12V 15V 18V 2 0 14 17 37 0 26 0 952 1V 3V 5V 8V 10V 12V 15V 3 5 12 10 23 45 0 32...

Page 18: ...very 500 h Remove carbon from cylinder head and the top of the cylinder Clean and adjust carburetor Replace engine mount rubber Every 1000 h 24 months Inspect control panel parts Check rotor and stato...

Page 19: ...tly shortened 10 2 SERVICING THE AIR CLEANER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damag...

Page 20: ...ADJUSTING SPARK PLUG 1 If the plug is contaminated with carbon remove it using a plug cleaner or wire brush 2 Adjust the electrode gap between 0 6 and 0 7 mm Gap 0 6 to 0 7 mm SPARK PLUG explorer 651...

Page 21: ...ly deteriorate making engine starting difficult Remove the carburetor float chamber and also drain the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean gen...

Page 22: ...g cap If loose push spark plug cap back into place Check spark plug for contamination Remove spark plug and clean electrode 12 2 When no electricity is generated at receptacle Check to make sure no fu...

Page 23: ...23...

Page 24: ...ne la Vall e Cedex 3 FRANCE Commercial and Spare Parts Service TEL 33 0 1 64 76 29 60 FAX 33 0 1 64 76 29 99 After Sales Service TEL 33 0 1 64 76 29 80 FAX 33 0 1 64 76 29 88 Standard TEL 33 0 1 64 76...

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