Stuart Turner 46601 Installation, Operation & Maintenance Instructions Manual Download Page 2

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PRODUCT DESCRIPTION

Electric motor driven centrifugal pump complete with an automatic control system, 
consisting of flow switch, pressure switch, pressure vessel and electronic control.

APPLICATION

The Monsoon Extra Pressure Set (PS) range is designed for pressure boosting 
applications in vented, stored, cold clean water systems, where under gravity, no flow is 
available and can be used in systems where a negative head exists. 

 

 

Inlet pressures to the pump and ambient temperatures must not exceed the values 
given in the technical specifications.

 

This pump set must not be used for any other application without the    

 

written consent of Stuart Turner Limited.

 

This pump MUST NOT be connected directly to the mains water supply.

 

This appliance can be used by children aged from 8 years and above    

 

and persons with reduced physical, sensory or mental capabilities or    

 

lack of experience and knowledge if they have been given  

 

 

 

supervision or instruction concerning use of the appliance in a safe  

 

 

way and understand the hazards involved.  Children shall not play  

 

 

with the appliance.  Cleaning and user maintenance shall not be made   

 

by children without supervision.

 

Children should be supervised to ensure that they do not play with the   

 appliance.

 

This product should not be used for the supply of water to more than    

 

one dwelling (house, apartment, flat).

Please read installation details carefully as they are intended to ensure this product 
provides long, trouble free service.  Failure to install the unit in accordance with the 
installation instructions will lead to invalidation of the warranty.

STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a dry, 
frost and vibration free location in its original packaging.

CONTENTS 

Page

Checklist  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Important Facts - read before commencing installation  . . . . . . . . . . . . . . . . . . . . 4

Location   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pump Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Commissioning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Specifi cation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Trouble Shooting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Summary of Contents for 46601

Page 1: ...it contains important guarantee maintenance and safety information Read this manual carefully before commencing installation This manual covers the following products CE compliant product Monsoon Extr...

Page 2: ...wledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user...

Page 3: ...supplied must be fitted to allow easy pump service 28 mm copper outlet pipework discharge Short 28 mm copper pipe tails to connect between isolating valve and flexible pipes 28 mm isolating valve non...

Page 4: ...esign of pipework runs to minimize the risk of air locks e g use drawn bends rather than 90o bends 1 18 DO NOT introduce solder flux to flexible hoses pumps or pump parts manufactured from plastic 1 1...

Page 5: ...ure The pump must be sited in a location where the maximum ambient temperature does not exceed 40 o C 2 19 Pipework For optimum performance pipework use 28 mm dia 22 mm can be used but will result in...

Page 6: ...cold water supply Must be a DEDICATED AIR FREE supply via a tank connector Do not connect to the mains Fig 2 Cold water Hot water Unvented hot water cylinder Static inlet pressure Min 1 m Max 10 m Sta...

Page 7: ...d The hose end is made water tight with a sealing washer on assembly nip tight to 4 5 Nm for water tight seal Do not overtighten 3 12 Hose to pipework Hoses terminating in G 1 threaded connections are...

Page 8: ...be safely routed and secured by cable clips 4 15 Supplementary Bonding The pressure set is factory fitted with a supplementary earthing wire to ensure continuity throughout the assembly Fig 3 It must...

Page 9: ...d of this appliance may not correspond with the coloured markings identifying the terminals in your connection unit proceed as follows The wire which is coloured green and yellow must be connected to...

Page 10: ...and routing system Re assemble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 4 25 Cable Gland Fitting Instructions To enable...

Page 11: ...ined to help and advise you over the phone 5 COMMISSIONING SYSTEM FLUSHING PRIMING STARTING 5 11 System Flushing The pipework system should be flushed out prior to the pump being connected to ensure a...

Page 12: ...n water supplies connect power supply and test 6 13 Pressure vessel The pressure vessel should be checked once every 6 months to have its air charge checked or replenished this should be carried out a...

Page 13: ...particularly applies to guest bathrooms used infrequently 6 15 Cleaners Disinfectants and Descalents Acid based descalents and aggressive cleaning agents must not come into contact with the pump The...

Page 14: ...sumption 775 Watts 1136 Watts Full load current 3 5 Amps 5 1 Amps Rating Continuous S1 Continuous S1 Max No Starts per hour 60 60 Mechanical Min inlet head 1 metres 1 metres Max inlet head 10 metres 1...

Page 15: ...n in accordance with manufacturers instructions No hot water Air locked water feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all st...

Page 16: ...nd if the water starvation condition remains present the pump will then stop operation after a 1 minute period 6 The pump will remain in the off condition for a period of 5 minutes 7 The pump will the...

Page 17: ...l box lid ensuring no cables are trapped Re fit the four terminal box lid retaining screws tighten to 0 8 Nm 8 14 Environment Protection Your appliance contains valuable materials which can be recover...

Page 18: ...ump rating label and the back page of the installation instructions 2 Your name address telephone e mail 3 The date of installation Within the guarantee period we will repair free of charge any defect...

Page 19: ...ty to quickly locate an installer in their area Registration is free simply click on the register as an installer link on our homepage at www stuart turner co uk and complete a short form which will e...

Page 20: ...OR DRIVEN PUMP AS SERIAL NUMBER BELOW COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E E C DIRECTIVES RESPONSIBLE PERSON AND MANUFACTURER STUART TURNER LIMITED HENLEY ON THAMES OXFORDSHIRE RG9...

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