Stuart Turner 46601 Installation, Operation & Maintenance Instructions Manual Download Page 12

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6 MAINTENANCE

6.11  Turn off water supplies to the pump and release pressure by    

 

 

 

opening water outlets before attempting maintenance.

6.12 

Inlet strainer:

 Incorporated in the strainer is a removable gauze filter which  

 

 

may require periodic cleaning.  The frequency of this operation is dependent upon  

 installation 

conditions.

 

The strainer is located in the inlet pipework to the pump (Fig. 8).  The gauze filter  

 

is removed as follows:-

 

a)  Isolate pump electrically.

 

b)  Release all system pressure.

 

c)  Isolate water supply.

 

d)  Remove screwed hexagonal plug from strainer body taking care to collect or   

 

 

absorb any residual water (Fig. 8).

 

e)  Remove and clean stainless steel gauze filter.

 

f)  Reassemble gauze and secure plug tightly.

 

g)  Turn on water supplies, connect power supply and test.

6.13 

Pressure vessel:

 The pressure vessel should be checked once every 6 months   

 

to have its air charge checked or replenished, this should be carried out  

 

 as 

follows:-

 

a)  Isolate pump electrically.

 

b)  Isolate the water supply by closing the appropriate isolating valves.

 

c)  Release system water pressure by opening an outlet on the system.

 

d)  Disconnect hose fitted to pressure vessel.

 

e)  Check air charge at Schrader valve (Fig. 9) using a tyre pressure gauge.

 

f)  Replenish air charge by injecting air into the vessel via the Schrader valve  

 

 

 

using a car or bicycle pump (Fig. 9).

 

g)  Re-connect hose to pressure vessel to achieve a water tight connection.   

 

 

 

Ensure fibre washer seal is in place.

 

h)  Close all system outlets, open inlet and outlet isolating valves.

 

i)  After maintenance is completed refer to Section 5 - Commissioning for  

 

 

 

instructions on re-starting pump.

Strainer

Gauze

Gasket

Hex plug

Fig. 8

Summary of Contents for 46601

Page 1: ...it contains important guarantee maintenance and safety information Read this manual carefully before commencing installation This manual covers the following products CE compliant product Monsoon Extr...

Page 2: ...wledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user...

Page 3: ...supplied must be fitted to allow easy pump service 28 mm copper outlet pipework discharge Short 28 mm copper pipe tails to connect between isolating valve and flexible pipes 28 mm isolating valve non...

Page 4: ...esign of pipework runs to minimize the risk of air locks e g use drawn bends rather than 90o bends 1 18 DO NOT introduce solder flux to flexible hoses pumps or pump parts manufactured from plastic 1 1...

Page 5: ...ure The pump must be sited in a location where the maximum ambient temperature does not exceed 40 o C 2 19 Pipework For optimum performance pipework use 28 mm dia 22 mm can be used but will result in...

Page 6: ...cold water supply Must be a DEDICATED AIR FREE supply via a tank connector Do not connect to the mains Fig 2 Cold water Hot water Unvented hot water cylinder Static inlet pressure Min 1 m Max 10 m Sta...

Page 7: ...d The hose end is made water tight with a sealing washer on assembly nip tight to 4 5 Nm for water tight seal Do not overtighten 3 12 Hose to pipework Hoses terminating in G 1 threaded connections are...

Page 8: ...be safely routed and secured by cable clips 4 15 Supplementary Bonding The pressure set is factory fitted with a supplementary earthing wire to ensure continuity throughout the assembly Fig 3 It must...

Page 9: ...d of this appliance may not correspond with the coloured markings identifying the terminals in your connection unit proceed as follows The wire which is coloured green and yellow must be connected to...

Page 10: ...and routing system Re assemble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 4 25 Cable Gland Fitting Instructions To enable...

Page 11: ...ined to help and advise you over the phone 5 COMMISSIONING SYSTEM FLUSHING PRIMING STARTING 5 11 System Flushing The pipework system should be flushed out prior to the pump being connected to ensure a...

Page 12: ...n water supplies connect power supply and test 6 13 Pressure vessel The pressure vessel should be checked once every 6 months to have its air charge checked or replenished this should be carried out a...

Page 13: ...particularly applies to guest bathrooms used infrequently 6 15 Cleaners Disinfectants and Descalents Acid based descalents and aggressive cleaning agents must not come into contact with the pump The...

Page 14: ...sumption 775 Watts 1136 Watts Full load current 3 5 Amps 5 1 Amps Rating Continuous S1 Continuous S1 Max No Starts per hour 60 60 Mechanical Min inlet head 1 metres 1 metres Max inlet head 10 metres 1...

Page 15: ...n in accordance with manufacturers instructions No hot water Air locked water feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all st...

Page 16: ...nd if the water starvation condition remains present the pump will then stop operation after a 1 minute period 6 The pump will remain in the off condition for a period of 5 minutes 7 The pump will the...

Page 17: ...l box lid ensuring no cables are trapped Re fit the four terminal box lid retaining screws tighten to 0 8 Nm 8 14 Environment Protection Your appliance contains valuable materials which can be recover...

Page 18: ...ump rating label and the back page of the installation instructions 2 Your name address telephone e mail 3 The date of installation Within the guarantee period we will repair free of charge any defect...

Page 19: ...ty to quickly locate an installer in their area Registration is free simply click on the register as an installer link on our homepage at www stuart turner co uk and complete a short form which will e...

Page 20: ...OR DRIVEN PUMP AS SERIAL NUMBER BELOW COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E E C DIRECTIVES RESPONSIBLE PERSON AND MANUFACTURER STUART TURNER LIMITED HENLEY ON THAMES OXFORDSHIRE RG9...

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