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Structural Concepts Impulse 62486 Operating Manual Download Page 43

43 

HATCO® MODULAR BUILT-IN INSULATED HEATED WELLS - TROUBLESHOOTING GUIDE 

Heated wells are smoking. 

Standard and approved           
manufacturing oils may smoke up 
to 30 minutes during initial start-up.  
This is a temporary condition. 

Operate unit without food product until smoke 
dissipates. 

Food is not consistently heating. 

Heated wells may have been    
operating while dry (without water). 

If unit is operating wet and is allowed to run 
dry, turn it off and allow to cool before adding 
water. 

Summary of Contents for Impulse 62486

Page 1: ...CDR 4764 DP6470Q_DP1016H_DP1016R_DP812RG_DP610RG_CB6T_CB2CE_CB2C_62486 pub OPERATING MANUAL 888 E Porter Road Muskegon MI 49441 Phone 231 798 8888 Fax 231 798 4960 www structuralconcepts com PUBLIX FOOD BAR ISLAND CONFIGURATION PUBLIX FOOD BAR IN LINE CONFIGURATION SEE ACCOMPANYING MANUAL P N 20 08064 FOR ALL WIRING DIAGRAMS PERTAINING TO THESE CASES ...

Page 2: ...6H 4764 DP1016HO 4764 DP812H 4764 DP812HO 4764 DP610H 4764 DP610HO 476 FIELD WIRING BOX DRAINS ACTUATED BALL VALVE SWITCH POWER DISTRIBUTION ACCESS FIELD HOOKUP OF WATER LINE WATER PRESSURE REGULATOR START UP AND OPERATION HOT BAR MODELS DP1016H 4764 DP812H 4764 DP610H 4764 TRASH BIN REMOVAL LIGHTS LIGHT SWITCH CONDENSATION FAN SWITCH LOCATION CONDENSATION FANS CONDENSATION FAN FILTER CONDENSATION...

Page 3: ...G FLUORESCENT LIGHTS SWITCH DISPLAY CASE 6 NAPKIN TRASH END CAP MODEL CB1 5T 4764 DISPLAY CASE 7 CONTAINER CABINETS MODELS CB2C 4764 CB2CE 4764 ELECTRICAL HOOKUP ELECTRICAL LAYOUT UTENSIL TRAY PLATE TO GO BOX LAYOUT SIGNAGE PLACEMENT REMOVAL GENERAL CASE MATERIAL APPLICABLE TO ALL CASES CLEANING SCHEDULE GENERAL CLEANING PROCEDURE CAMBRIA NATURAL QUARTZ SURFACE TROUBLESHOOTING GENERAL CASE ISSUES ...

Page 4: ...llast box field wiring box raceway cover or other related location GFCI GROUND FAULT CIRCUIT INTERRUPTER See illustration and requirement below OVERVIEW These Structural Concepts Impulse cases are designed to merchandise product at a range of temperature Refrigerated units are designed to merchandise product at 5 C 41 F or less temperatures Refrigerated product must be pre chilled to 5 C 41 F or l...

Page 5: ...Hook Up Refrigeration Lines Drain Lines Electrical From CB2CE Model DP1016R 4764 Shown DP812R 4764 DP812RG 4764 DP610R 4764 DP610RG 4764 and DP58R 4764 4 Soup Bar Hook Up Water Inlet Drain 2 Places Hook Up Electrical From CB2CE Model DP647Q 4764 1 Hot Bar Hook Up Water Inlet Drain Electrical From CB2CE Model DP1016H 4764 Shown DP1016HO DP812H 4764 DP812HO 4764 DP610H 4764 DP610HO 4764 and DP58H 47...

Page 6: ...APPABLE DP547Q 4764 Soup Bar Model DP647Q 4764 Container Cabinet CB2CE 4764 With Main Electrical Panel Trash Napkin Cabinet at End of Display Model B1 5T 4764 Cold Bar Model DP1016R 4764 Shown DP812R 4764 DP812RG 4764 DP610R 4764 DP610RG 4764 and DP58R 4764 Hot Bar Model DP1016H 4764 Shown DP1016HO DP812H 4764 DP812HO 4764 DP610H 4764 DP610HO 4764 and DP58H 4764 Swappable Corner Soup Trash Napkin ...

Page 7: ... people in position carefully slide frame support rail to edge of skid With several people in position slide case several more inches off skid and lower rear frame support to floor Once the rear frame support rail rests on the floor have several people supporting front of case while skid is slid out from under case After case is off skid several employees may be required to slide into position Not...

Page 8: ...floor to prevent entry or leakage of liquid or moisture Note Below illustration reflects underside of Soup Case However Frame Support Rail instructions apply to all cases 3 Removable Front Panels Front panels of all units are able to be lifted up and off no screw removal Illustration below is of soup case However front panel removal without screw removal applies to all cases Removable Front Panel ...

Page 9: ...9 DISPLAY CASE 1 SOUP BAR MODEL DP647Q 4764 Display Case 1 This section pertains only to Soup Bar Model DP647Q 4764 Model DP647Q 4764 With Soup Signage Bar System ...

Page 10: ...tivity duties 2 Power Distribution Access Caution Risk of electric shock Turn power off and disconnect power source before accessing Field Wiring Box Auto Fill Receptacle Remote On Off Toggle Box Remove screws from rear plate to access Wiring to distribution blocks main power switch and heater dials are located in Power Distribution Box Note Illustration below may not reflect every feature or opti...

Page 11: ...o access Wye cleanout tee See illustrations below Hidden Area Represents Removed Bowl Dispenser Remove to Access Wye Cleanout Tee 3 Solenoid Valve Field Hookup of Water Drain Removal of front left panel will allow full access to solenoid valve and water drain field hookup See illustrations below Note Illustration below may not reflect every feature or option of your particular case Wye Cleanout Te...

Page 12: ...ed Flexible hose is supplied for all connections Fresh Water Supply Hookup Control box ratings 120V 16W NEMA 5 15R receptacle required See next page for illustrated parts breakdown 2 Attaining Proper Water Level in Heated Wells Recommended water level in Hatco heated soup wells is to be a minimum of 3 8 and maximum of 1 2 depth Drop in auto fill reservoir height is carefully determined during manu...

Page 13: ...LL ILLUSTRAT PARTS BREAKDOWN Sample Wells Shown For Illustrative Purposes Only Hatco Heated Soup Wells Differ in Appearance Modular Drop In Auto Fill Reservoir Recommended Water Level of 1 2 See Previous Page for Instructions on Raising or Lower Level ...

Page 14: ...ch is closed D Flip Auto Fill Switch to ON position Water will begin to fill heated wells E Solenoid will turn flow of water off at pre determined level Note Recommended water level in Hatco heated soup wells is to be a minimum of 3 8 and a maximum of 1 2 depth F If water level in heated wells is ABOVE 1 2 depth flip Drain Control Switch to OPEN position draining water from heated wells G When wat...

Page 15: ...mperature do so see illustration immediately below D Insert pans into wells E At end of day flip all Heated Well Switches to Off position see illustration immediately below F Also at end of day flip Auto Fill Switch to Off position or water will run all night To do so press downward on the O area of the switch see illustration below left G Then after E and F are complete open drain by flipping Dra...

Page 16: ... Lid dispensers four total Supplies drawer may be pulled out Trash drawers at each end may be pulled out SOUP WELLS SOUP BOWLS LIDS NAPKIN DISPENSERS SUPPLIES TRASH DRAWERS Soup Wells Heated Bowl Dispensers Supplies Drawer Top View of Trash Dispenser Both Ends Napkin Dispenser Both Ends Trash Dispenser Both Ends Napkin Dispenser Lid Dispenser Lid Dispenser Napkin Dispenser Case Rear Case Front Tra...

Page 17: ...DISPENSE RITE CUP DISPENSER ADJUSTMENT INSTRUCTIONS 17 DISPENSE RITE ADJ 1 ADJ 2 ADJ 3 SERIES ADJUSTMENT INSTRUCTIONS FOLLOW THESE INSTRUCTIONS ...

Page 18: ...e shipped as one piece 3 Slide sign rails down into retainers 5 Place utensil bins into unit at each end if shipped separately Note Unit sits on top of separate frame Isometric View of Soup Signage Bar System Soup Signage Bar System Installation Steps 2 Place purchased frame onto sign Soup Signage Bar System Installed on Case ...

Page 19: ...e Slide trash bin back under display case 2 Trash Chute Removal For Cleaning See photos 1 4 below 1 Trash chute is designed to lay flat against front of case 2 Slide fingers under edge and lift upward 3 Remove entirely from case 4 See cleaning schedule for specifics on cleaning methods 19 TRASH BIN REMOVAL TRASH CHUTE REMOVAL FOR CLEANING PURPOSES 1 Exploded View of Pulled Out Trash Bin Drawer Ass...

Page 20: ...20 HATCO HEATED WELLS IMPORTANT SAFETY INFORMATION MODEL DESIGNATION ...

Page 21: ...21 HATCO HEATED WELLS MODEL SPECIFICS ELECTRICAL RATING CHART Structural Concepts uses Hatco Model HWB 7QTD on case DP6470Q 4764 Model HWB 7QTD ...

Page 22: ...22 HATCO HEATED WELLS OPERATION Caution To avoid damaging Hatco heated soup wells carefully follow these instructions ...

Page 23: ...ils may smoke up to 30 minutes during initial start up This is a temporary condition Operate unit without food product until smoke dissipates Food is not consistently heating Heated wells may have been operating while dry without water If unit is operating wet and is allowed to run dry turn it off and allow to cool before adding water ...

Page 24: ...HEDULE This unit has no user serviceable parts If service is required on this unit contact Structural Concepts Technical Service Dept See the TECHNICAL SERVICE CONTACT INFORMATION WARRANTY INFORMATION section in is operating manual for specifics ...

Page 25: ...25 HATCO LIMITED WARRANTY INFORMATION ...

Page 26: ...ertains only to Hot Bar Models DP58H 4764 DP58HO 4764 DP1016H 4764 DP1016HO 4764 DP812H 4764 DP812HO 4764 DP610H 4764 DP610HO 4764 26 DISPLAY CASE 2 HOT BAR MODELS DP1016H 4764 DP812H 4764 DP610H 4764 Model DP1016H 4764 Shown Above ...

Page 27: ...sconnect power source before accessing Remove screws from rear plate to access Wiring to distribution blocks main power switch and heater dials are located in Power Distribution Box Note Illustration below may not reflect every feature or option of your particular case Actuated Ball Valve Switch Rear View of Well Heater Control Box Plugged Drain Plugged Drain Fresh Water Supply Hookup Rear View of...

Page 28: ...ne To This 7 8 O D Water Inlet Connect Soup Case Water Inlet Here Connection for DP1016H Inlet Hose Clamp Water Pressure Gauge Caution High water pressure at inlet can cause leaking Set water pressure regulator shown at right to 25PSI to maintain proper water pressure 2 Water Pressure Regulator Caution High water pressure at inlet can cause leaking Set water pressure regulator to 25PSI to maintain...

Page 29: ...h Set of Wells Merchandiser Start Up and Operation 1 Power Up Case Case will energize when properly field wired Caution Only certified electricians are to field wire Illustration below has front flip up panel removed to show access to dials switches 2 Drain Switch Each set of wells has its own drain switch Switch will open and close drain See illustration at right for location 3 Heated Wells Tempe...

Page 30: ...ons or improper maintenance 30 TRASH BIN REMOVAL LIGHTS LIGHT SWITCH CONDENSATION FAN SWITCH LOCATION Removal of lamps Rotate lamp 1 4 turn to disengage upper or lower pins contacts from mounting sockets Remove bulb by applying even pressure from back side at the bulb ends and pulling the remaining contact from sockets See illustrations at mid and lower right Installation of lamps Align pins with ...

Page 31: ...not needed 2 Condensation Fan Filter Each section of case three total has its own condensation fan filter Filter is magnetically held in place Filter may be removed for cleaning purposes See CLEANING SCHEDULE GENERAL for method and frequency of cleaning condensation fan filters Condensation fan for defogging sneeze guard shown hidden Four fans 4 per case Magnetic Fan Filter Three 3 per case Conden...

Page 32: ...forward and lift fan cover up and off case 3 Disconnect plug from hole at customer left side of case to free up fans 4 Remove fan panel screws one at each end of fan panel 1 Remove 2 screws one at each end of Fan Cover 2 Roll Fan Cover Forward and Off Case 3 Disconnect plug so fans are free to be lifted up and off 4 Remove 2 screws one at each end of fan panel ...

Page 33: ...ed 2 Sneeze Guard Removal Replacement A Lift top glass up and off no screws required B Remove light bulb located under light shield C Remove two 2 screws one at each end of light shield D Remove light shield See next page for continuation 1 A C Remove side glass 2 A Lift top glass up and off case 2 B Remove light bulb located under light shield 2 C Remove 2 screws one at each end of light shield 2...

Page 34: ...as been removed are to be removed along with base flange bracket I Sneeze guard may now be removed and replaced as required Note After new sneeze guard has been installed reassemble in reverse order it was disassembled 2 E Remove 2 screws at obrounds from inner light housing 2 G View of nut from inner case after inner light housing has been removed Enlarged View From Customer Left Side of Case Vie...

Page 35: ...35 HATCO MODULAR BUILT IN INSULATED HEATED WELLS IMPORTANT SAFETY INFORMATION ...

Page 36: ...l One full size pan Two 1 2 size pans with adapter bars Three 1 3 size pans with adapter bars Six 1 6 size pans with adapter bars Two 7 quart round inserts with adapter top Three 4 quart round inserts with adapter top Model HWBI 4MA Model HWBI 5MA Model HWBI 6M Guideline Food pans pan support bars and adapter tops are sold separately Note The M and A of the models reflect the Manifold drain assemb...

Page 37: ...37 HATCO MODULAR BUILT IN INSULATED HEATED WELLS WIRING DIAGRAMS PAGE 1A Model HWBI 4MA Models HWBI 4MA 5MA and 6MA ...

Page 38: ...38 HATCO MODULAR BUILT IN INSULATED HEATED WELLS WIRING DIAGRAMS PAGE 1B Model HWBI 4MA ...

Page 39: ...39 HATCO MODULAR BUILT IN INSULATED HEATED WELLS WIRING DIAGRAMS PAGE 2A Models HWBI 4MA 5MA and 6MA ...

Page 40: ...40 HATCO MODULAR BUILT IN INSULATED HEATED WELLS WIRING DIAGRAMS PAGE 2B Models HWBI 4MA 5MA and 6MA ...

Page 41: ...41 HATCO MODULAR BUILT IN INSULATED HEATED WELLS INSTALLATION To Drain To Drain ...

Page 42: ...42 HATCO MODULAR BUILT IN INSULATED HEATED WELLS OPERATION ...

Page 43: ...ls may smoke up to 30 minutes during initial start up This is a temporary condition Operate unit without food product until smoke dissipates Food is not consistently heating Heated wells may have been operating while dry without water If unit is operating wet and is allowed to run dry turn it off and allow to cool before adding water ...

Page 44: ...LEANING SCHEDULE NOTE This unit has no user serviceable parts If service is required on this unit contact Structural Concepts Technical Service Dept See the TECHNICAL SERVICE CONTACT INFORMATION WARRANTY INFORMATION section in is operating manual for specifics ...

Page 45: ...45 HATCO MODULAR BUILT IN INSULATED HEATED WELLS LIMITED WARRANTY INFORMATION ...

Page 46: ...s to Refrigerated Salad Bar Models DP1016R 4764 DP812R 4764 DP812RG 4764 DP610R 4764 DP610RG 4764 and DP58R 4764 Glycol Based Units Model DP812R 4764 Note Center Front Panel May Also Be Optional Refrigerated Drawer Note Illustration Shown May Not Exactly Reflect Every Feature or Option of Your Particular Case ...

Page 47: ...ow Caution Only certified electricians are to perform refrigeration connectivity duties See BOHN REFRIGERATION UNIT sections in this operating manual for additional information Drain Bohn Model VA08A V Profile Refrigeration Unit Bohn Model VA08A V Profile Refrigeration Lines Attached In Field Bohn Model VA08A V Profile Refrigeration Line Connections Refrigeration Lines From Factory Model DP812R 47...

Page 48: ...F TYPE COMPLIANCE WARNINGS PRECAUTIONS WIRING GFCI WELLS section in this manual Removal of lamps Rotate lamp 1 4 turn to disengage upper or lower pins contacts from mounting sockets Remove bulb by applying even pressure from back side at the bulb ends and pulling the remaining contact from sockets See illustrations below Installation of lamps Align pins with slot Insert pins into socket by rotatin...

Page 49: ...d inside optional refrigerated center front drawer Temperature should be held at 38 F or under Temperature MUST NOT exceed 40 F Thermometer reflects internal air temperature only not actual food temperature Use probe thermometer to determine actual product temperatures Note Optional Refrigerated Drawer Shown Partially Removed For Illustrative Purposes Only Bohn Model VA08A V Profile Refrigeration ...

Page 50: ... have rear panel at case rear Should model have rear panel it may be removed without screws Simply lift rear panel up and off hooks See illustration below Rear of Model DP610RG 4764 Shown Above Hooks At Each End Hooks At Each End Electrical Box Location May Vary Illustration Shown May Not Exactly Reflect Every Feature or Option of Your Particular Case Optional Removable Rear Panel ...

Page 51: ...51 BOHN REFRIGERATION UNIT GENERAL INFORMATION ...

Page 52: ...52 BOHN REFRIGERATION UNIT TROUBLESHOOTING ...

Page 53: ...53 BOHN REFRIGERATION UNIT NOMENCLATURE TXV VALVE INFO PARTS SEALANT Structural Concepts uses Bohn Model VA 08 A on case DP1016R 4764 ...

Page 54: ...lace bin cover over top of trash bin to hold bag in place Slide trash bin back under display case Napkin Dispenser Trash Chute Napkin Dispenser Exploded View of Pulled Out Trash Bin Drawer Assembly Bin Cover Bin Rail Trash Bin 2 Napkin Dispensers Utensil Dispenser Trash Dispenser See illustration below for location of items See TRASH BIN REMOVAL TRASH CHUTE REMOVAL FOR CLEANING PURPOSES section in...

Page 55: ...64 REFRIG SELF SVC FOOD BAR END CAP MODELS DP610RE DP610RGE Display Case 5 This section pertains only to Refrigerated Self Service Food Bar End Cap Models DP610RE 4764 and DP610RGE 4764 Glycol Based Unit Model DP610RE 4764 ...

Page 56: ...er and pull out from under case Storage cover may be opened to safely store items in by lifting up on handle near front panel and lifting upward Close by sliding back under display case Grasp Handle and Lift Up Model DP610RE End Cap With Signage at Top Line up View of Model DP610RE 4764 or DP610RGE 4764 if Glycol Based Unit Model DP610RE End Cap Enlarged and Rotated View of Non Refrigerated Pull O...

Page 57: ...iring Box Electrical Wires From Upper Section Note Warranty will be void if claims arise from negligence misuse of goods extreme environmental conditions or improper maintenance See OVERVIEW NSF TYPE COMPLIANCE WARNINGS PRECAUTIONS WIRING GFCI WELLS section in this manual Removal of lamps Rotate lamp 1 4 turn to disengage upper or lower pins contacts from mounting sockets Remove bulb by applying e...

Page 58: ...ew of Pulled Out Trash Bin Drawer Assembly Bin Cover Bin Rail Trash Bin Trash Chute Napkin Dispenser Napkin Dispensers Trash Dispenser See illustration below for location of items See previous page for general details as it relates to TRASH BIN REMOVAL TRASH CHUTE REMOVAL and CLEANING SCHEDULE See previous page for general details as it relates to trash bag replacement ...

Page 59: ...B2C 4764 CB2CE 4764 Note Container Cabinets Models CB2C 4764 CB2CE 4764 are identical However model CB2CE has Electrical Box for Main Power Field Wiring Hookup All other cases receive their electrical connections from this Electrical Box See next page SEE ACCOMPANYING MANUAL P N 20 08064 FOR ALL WIRING DIAGRAMS PERTAININGTO THESE CASES ...

Page 60: ...remove screws holding front cover in place 3 View of electrical box after front cover removed 4 Enlarged view of electrical box after front cover removed Note See wiring diagram section in manual for specifics 1 Front Panel to be Lifted Up and Off 2 Use Flat Head or Phillips Screwdriver to Remove Screws Holding Front Cover in Place 3 View of electrical box after front cover removed 4 Enlarged view...

Page 61: ...Box See illustration below left for location All utensil storage pieces are shipped loose and may be repositioned on cabinet as desired 2 Signage Placement Adjustment Removal Signage at rear of case has support rails that slide into retainers Signage height is not adjustable Signage may easily be removed simply by sliding up and out no screw removal required See illustration at below right Signage...

Page 62: ... Heated Wells See HATCO HEATED WELLS CLEANING GUIDELINES SCHEDULE section in this manual X Magnetic Filter For Condensation Fans See CONDENSATION FANS CONDENSATION FAN FILTER section in this manual for locations Remove from case Submerge in water and mild detergent solution Use soft bristled brush to remove smoke and grease from filter Rinse thoroughly and allow to dry X Stainless steel utensil di...

Page 63: ...ry Other guidelines to observe For dried spills use a wet cotton cloth Avoid bleach alkaline high pH cleaners such as oven cleaner abrasive cleaners such as Comet Soft Scrub products or other products containing pumice SOS pads and other similar products paint removers furniture strippers tarnish or silver cleaners or the like Do not apply any sealers penetrants or topical treatments to Cambria un...

Page 64: ...TROUBLESHOOTING GENERAL CASE ISSUES System Is Not Operating Check that the utility power is on Check that the on off switch is on Check that the temperature control dial is not turned all the way down Check the circuit breaker box for tripped circuits ...

Page 65: ...SAMPLE ONLY 65 SERIAL LABEL LOCATION INFORMATION LISTED TECH INFO SERVICE Serial Label Location Information Listed Technical Information Service Your model number can be found on serial label usually located at case rear However serial label location can sometimes vary depending upon model Serial labels contain electrical temperature and refrigeration information as well as regulatory standards to...

Page 66: ...d by SCC as a result of or in connection with any act omission or use of the Goods by Purchaser its employees or customers or any breach of this Agreement by Purchaser Liabilities shall include all costs claims damages judgments and expenses including reasonable attorney fees and costs Remedies of SCC SCC s rights and remedies shall be cumulative and may be exercised from time to time In a proceed...

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