Strongway 47036 Owner'S Manual Download Page 22 | Manualshive

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22

ASSEMBLY PARTS LIST

Index #

Part Number

Description

Qty.

1

TY12010.1

Jack Ring/Header

1

2

TY12010-02

Spring

2

3

GB/T 5782

Nut Bolt M12X110

4

4

TY12010-01

Frame

2

5

GB/T 97.1

Washer 12

4

6

GB/T 93

Lock Washer 12

4

7

GB/T6170

Nut M12

4

8

TY12003-03

Bed Frame Pin

2

9

GB/T 5783

Nut Bolt M10X30

4

10

TY12003-04

Base Support

2

11

TY12003.3

Spreader

1

12

GB/T 6170

Nut M10

4

13

GB/T 93

Lock Washer 10

4

14

GB/T 97.1

Washer 10

4

15

TY12010.2

Bed Flat

1

16

TY12003-02

Bolster Plates

2

17

TY12010-05

3.15in Extension Adapter

1

18

TY12010-06

Snap Ring

1

19

GB/T 6170

Nut M6

4

20

T91207.0

12 Ton Hydraulic Bottle Jack

1

21

TY12010-03

Eye Bolt

2

22

TY12010.2

Jack Press Plate

1

23

TY12010-04

Spring Bracket

1

24

GB 819-85

Bolt M4X10

2

25

GB/T6170

Nut M4

2

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Summary of Contents for 47036

Page 1: ...OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 47036 ...

Page 2: ...ns relative to a particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming tasks are required Typi...

Page 3: ...ect the life of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle When Shop Press is not in use store it in a secure place out of the reach of children Inspect it for good working con...

Page 4: ...the full contents of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press sh...

Page 5: ...mpact safety shield and heavy duty work gloves when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do ...

Page 6: ...breakdown 1 Attached the two base support sections 10 and lower cross member 11 using bolts 9 washers 14 lock washers 13 and nuts 12 2 Put the press frame in an upright position attach the upper crossbeam 1 to left and right posts 4 using bolts 3 washer 5 lock washer 6 and nuts 7 ...

Page 7: ...osition so that the guide brackets will align with the press frames 4 Attach the return springs 2 with the upper crossbeam 1 and the jack press plate 22 5 Carefully place the 12 ton hydraulic bottle jack 20 in between the jack press plate 22 and upper crossbeam 1 Adjust the nuts 19 into the proper position once jack 20 has been installed ...

Page 8: ... insert the joined press bed frame 15 into press frame and onto bed frame pins 7 Verify that all bolts and screws have been tightened 8 Insert the handle into the handle socket 40 and insert the extension adapter 17 into the jack press plate 22 for stroke length ...

Page 9: ...9 9 Attach spring bracket 23 to left or right posts 4 using bolts 24 and nuts 25 10 Place the bolster plates 16 on bed frame 15 ...

Page 10: ... Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing This step is to be completed without and weight on the jack 1 Turn release valve clockwise to the closed position 2 Pump the handle 54 until the ram reaches maximum height and continue to pump several times to remove trapped air in the ram ...

Page 11: ...11 3 Turn release valve 50 counterclockwise to the open position one full turn and lower ram to the lowest position 4 Carefully and slowly pinch oil fill plug 36 to release trapped air ...

Page 12: ...ual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use 2 Perform the air purge procedure See previous instructions for system purge procedure 3 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION All numbers in parenthesis refer to the index number from the parts breakdown 1 Adjust the bearing pin...

Page 13: ...e 15 3 Place work piece on the bed frame or pressing block using every precaution necessary to ensure safety and to prevent accidents Position work piece in a manner which will not allow it to inadvertently fall from the bed frame or pressing block ...

Page 14: ... it clockwise until it is firmly closed 5 Insert jack handle into handle socket and pump until ram nears work piece Align ram and work piece to ensure center loading Apply load to work piece by pumping handle Do not overload work piece 6 Keep ram and work piece aligned to ensure center loading ...

Page 15: ...hich will not allow it to inadvertently fall from the bed frame once the load is removed slowly turn the release valve counter clockwise in small increments until ram is free from work piece Once ram has fully retracted remove workplace from bed frame Cautiously remove work piece from press ...

Page 16: ...Some parts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Ch...

Page 17: ...proper operation To check the level and to fill remove oil filler plug 1 Position the jack on level ground and lower the saddle 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 4 Replace oil plug 5 Perform the Air Purge Procedure ...

Page 18: ...nd and lower the saddle 2 Open release valve by turning handle counter clockwise 4 full turns 3 Remove the oil fill plug 4 Turn the jack on its side to drain old oil from the oil fill hole Note Dispose of hydraulic fluid in accordance with local regulations ...

Page 19: ...Y USE ANTI FOAMING JACK OIL ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL DO NOT USE HYDRAULIC BRAKE FLUID ALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL USE OF A NON RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIA...

Page 20: ...enly as possible along the threaded post TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed Turn handle clockwise Weight Capacity Exceeded Air is in the hydraulics Purge air from system Low oil level Add oil as required Oil reservoir is overfilled Drain exc...

Page 21: ...21 ASSEMBLY DIAGRAM ...

Page 22: ...783 Nut Bolt M10X30 4 10 TY12003 04 Base Support 2 11 TY12003 3 Spreader 1 12 GB T 6170 Nut M10 4 13 GB T 93 Lock Washer 10 4 14 GB T 97 1 Washer 10 4 15 TY12010 2 Bed Flat 1 16 TY12003 02 Bolster Plates 2 17 TY12010 05 3 15in Extension Adapter 1 18 TY12010 06 Snap Ring 1 19 GB T 6170 Nut M6 4 20 T91207 0 12 Ton Hydraulic Bottle Jack 1 21 TY12010 03 Eye Bolt 2 22 TY12010 2 Jack Press Plate 1 23 TY...

Page 23: ...23 BOTTLE JACK ASSEMBLY DIAGRAM ...

Page 24: ... 13 Washer 1 48 QLQD2B 3 Torsion spring pin 3 49 GB119 86 Pin 1 50 QYL8 25A Release Valve Rod 1 51 QLQ2 1 17 O Ring 7 7X1 9 1 52 GB308 84 Ball Φ6 1 53 QYL8 13 Dust Cup 1 54 T91207A 2 Handle 1 Safe Operating Temperature is between 40 F 105 F 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations pr...

Page 25: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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